NB/T 10523.1-2021Mechanical properties test method of shearer loaders - Part 1: Laboratory experiments (English PDF)
滚筒采煤机 力学性能测试方法 第1部分:实验室试验
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Issued by
NEA
Level / Type
Industry · Recommended
Issue date
January 7, 2021
Implementation date
April 1, 2021
Scope
NB/T 10523.1-2021 is the English-translated version of 滚筒采煤机 力学性能测试方法 第1部分:实验室试验.
NB/T 10523.1-2021 is Part 1 of the Chinese energy industry method for testing the mechanical performance of drum shearers, covering laboratory tests.
It sets out the testing principles derived from statics, kinematics and dynamics analysis of the shearer, the test conditions, including an imitation coal wall cast to reproduce the coal face, the instruments and equipment, the test methods and the processing and analysis of data such as cutting force and drum cutting torque.
Informative annexes provide a sample test report form and a modal analysis report. It applies to laboratory testing and inspection of drum shearers used in longwall mining, and serves manufacturers and test laboratories developing and checking these machines. Issued on 7 January 2021, it has applied since 1 April 2021.
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Document preview — NB/T 10523.1-2021
National Standard of the People's Republic of China
- Classification
- D 92
Issued by: National Energy Administration of the People's Republic of China
Contents
- Foreword
- Introduction
- 1 Scope
- 2 Normative references
- 3 Terms and definitions
- 4 Principles of mechanical performance testing
- 5 Test conditions
- 6 Instruments and equipment
- 7 Test method
- 8 Data Processing and Analysis
- Appendix A (informative appendix) Sample test report form
- Appendix B (informative appendix) Modal analysis experiment report
- References
Foreword
NB/T 10523 "Drum Shearer Mechanical Performance Test Method" is divided into two parts.
---Part 1: Laboratory test;
---Part 2: Industrial test.
This part is part 1 of NB/T 10523.
This section was drafted in accordance with the rules given in GB/T 1.1-2009.
Introduction
With the development of the mining industry, coal mining machines have been widely used in coal production. Mastering the operating status of coal mining machines is important for ensuring high coal production.
High efficiency plays an important role. The current measurement technology of shearer electrical and hydraulic aspects is relatively mature, but the shearer mechanical measurement technology is lacking.
Test technology. The formulation of this standard aims to solve the problems of backward R&D and test methods of coal shearers and the disconnection between basic research and engineering technology development.
Break the technical bottleneck of "theory is not supported, the design is based on experience, the verification is based on the site, and the development of each stand-alone machine is not balanced". The development direction of humanization and intelligence.
Through the statics, kinematics, dynamics analysis and real-time measurement of the operating state of the drum shearer, the mechanical performance measurement of the drum shearer is formed.
Test principles, test conditions, instruments and equipment, test methods, data analysis and processing, and guide the development, use, inspection and testing of coal shearers significance.
This series of standards is applicable to various types of drum shearers, forming a scientific, standardized, and applicable testing method for the mechanical performance of shearers.
Standards are conducive to the high-yield, high-efficiency, safe and reliable mining of my country's coal mines, as well as prolonging the service life of shearers and reducing maintenance costs.
Testing method of mechanical performance of drum shearer Part 1: Laboratory test Caution-The personnel using this standard should have practical experience in formal laboratory work. This standard does not point out all possible safety issues question. The user is responsible for taking appropriate safety and health measures and ensuring compliance with the conditions stipulated by relevant national laws and regulations.
1 Scope
This part of NB/T 10523 stipulates the laboratory mechanical performance test principles and test strips of drum shearer (hereinafter referred to as "shearer") Parts, equipment, test methods, data analysis and processing.
This section applies to the laboratory mechanical performance test and inspection of the drum shearer used in the longwall coal mining method.
2 Normative references
The following documents are indispensable for the application of this document. For dated reference documents, only the dated version applies to this document. For undated reference documents, the latest version (including all amendments) is applicable to this document.
GB 5903 Industrial closed gear oil
GB 11118.1 hydraulic oil (L-HL, L-HM, L-HV, L-HS, L-HG)
GB/T 20485 Vibration and shock sensor calibration method
GB/T 20522 Semiconductor Sensor Part 14-3.Semiconductor Sensor --- Pressure Sensor
GB/T 34535 Lubricants, industrial oils and related products (L category) X group (lubricating grease) specification
GB/T 35060.1-2018 Drum Shearer General Technical Requirements Part 1: Complete Machine
JJF1469 Calibration Specification for Strain Sensor Measuring Instrument
3 Terms and definitions
The following terms and definitions apply to this document.
3.1 Imitated coal wall
The artificial pouring method is adopted to prepare the coal body of the imitating coal mining face.
3.2 Cutting force
The force of the standard cutter to cut the coal body. [MT/T 858-2000, definition 2.2]
3.3 Cutting torque
The torque on the axis of the drum during the cutting process of the shearer.
3.4 Large obliquity
The angle between the working surface and the horizontal is in the range of 35°~55°.
......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 30 pages — is available in the English PDF.
Referenced standards
Normative references
- GB 5903Gear oils for industrial enclosed gear system
- GB 11118.1Hydraulic fluids (L-HL, L-HM, L-HV, L-HS and L-HG type)
- GB/T 20522Semiconductor devices -- Part 14-3: Semiconductor sensors -- Pressure sensors
- GB/T 34535Lubricants, industrial oils and related products (Class L) -- Family X (Greases) -- Specification
- GB/T 35060.1-2018General specification of shearer - Part 1: Complete machine
GB/T 20485
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Related Standards
GB 11118.1-1994 — Hydraulic fluids of mineral oil type and synthetic hydrocarbon type
GB 11118.1-2011 — Hydraulic fluids (L-HL, L-HM, L-HV, L-HS and L-HG type)
GB 5903-1986 — Gear oils for industrial enclosed gear drives (mild EP)
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