LY/T 3168-2019Garden machinery -- Edgers with rigid cutting means with lithium-ion battery as power source (English PDF)
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Issued by
State Forestry and Grassland Administration
Level / Type
National · Recommended
Issue date
October 23, 2019
Implementation date
April 1, 2020
Scope
LY/T 3168-2019 (Garden machinery -- Edgers with rigid cutting means with lithium-ion battery as power source) is available as an English-translated PDF.
LY/T 3168-2019 — This standard specifies a handheld edge trimmer with a rigid cutting device and a hand-trimmed edge trimmer (hereinafter referred to as the abbreviation hereinafter) with a lithium-ion battery as the power source.
"Lithium battery hand-held trimming machine" and "lithium battery hand-held trimming machine") terms and definitions, model preparation method, basic parameters, technical requirements and test methods, signs, instructions for use, packaging, transportation, storage and handling.
This standard applies to handheld trimmers and hand-powered machines powered by rechargeable lithium-ion battery packs (battery packs) with a nominal voltage not greater than 75 V DC.
Push trimming machine. This standard does not apply to. -Trimming machine with cutting device of flexible wire or non-metal cutter; -Trimming machine with the user-installed universal battery pack or battery pack as the power source; -Trimming machines with other non-lithium ion batteries as the power source.
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Document preview — LY/T 3168-2019
National Standard of the People's Republic of China
- ICS
- 65.060.70
- Classification
- B 91
Issued by: State Forestry and Grassland Administration
Contents
- 1 Scope
- 2 Normative references
- 3 Terms and definitions
- 4 Modeling method
- 5 Basic parameters
- 6 Technical requirements and test methods
- 6.1 General requirements
- 6.2 Matching motor performance
- 6.3 Overall performance
- 6.3.1 Starting performance
- 6.3.2 Cutting diameter
- 6.4 Performance of main components
- 6.4.1 Handle
- 6.4.2 Strap
- 6.4.3 Cutting device controller
- 6.4.4 Switch
- 6.4.5 Adapted battery pack (battery pack)
- 6.4.6 Adapter Charger
- 6.4.7 Connection of the adaptable battery pack, adaptor and the whole machine
- 6.5 Safety
- 6.5.1 Stability
- 6.5.2 Protection of power-driven transmissions other than cutting devices
- 6.5.3 Protective cover for cutting device
- 6.5.4 Structural integrity
- 6.5.5 Degree of protection
- 6.5.6 Noise
- 6.5.7 Vibration
- 6.5.8 Battery and battery management system
- 6.5.9 Electromagnetic compatibility
- 6.5.10 Adapted battery pack (battery pack)
- 6.5.11 Adapter Charger
- 6.5.12 Matching of adapter charger and adapter battery pack (battery pack)
- 6.5.13 Restricted substances
- 6.5.14 Other security
- 6.6 Durability
- 6.7 Appearance quality
- 6.8 Assembly quality
- 7 Marking, instruction manual, packaging, transportation, storage and disposal
- 7.1 Signs
- 7.2 Instruction manual
- 7.3 Packaging
- 7.4 Transport
- 7.5 Storage
- 7.6 Processing
- Appendix A (informative) Exemption List of Restricted Substances in the Management List for Compliance Management
- References
Foreword
This standard was drafted in accordance with the rules given in GB/T 1.1-2009.
Please note that some elements of this document may involve patents. The issuer of this document is not responsible for identifying these patents.
This standard is proposed and managed by the National Forestry Machinery Standardization Technical Committee (SAC/TC 61).
1 Scope
This standard specifies a handheld edge trimmer with a rigid cutting device and a hand-trimmed edge trimmer (hereinafter referred to as the abbreviation hereinafter) with a lithium-ion battery as the power source.
"Lithium battery hand-held trimming machine" and "lithium battery hand-held trimming machine") terms and definitions, model preparation method, basic parameters, technical requirements and test methods, signs, instructions for use, packaging, transportation, storage and handling.
This standard applies to handheld trimmers and hand-powered machines powered by rechargeable lithium-ion battery packs (battery packs) with a nominal voltage not greater than 75 V DC.
Push trimming machine.
This standard does not apply to.
-Trimming machine with cutting device of flexible wire or non-metal cutter;
-Trimming machine with the user-installed universal battery pack or battery pack as the power source;
-Trimming machines with other non-lithium ion batteries as the power source.
2 Normative references
The following documents are essential for the application of this document. For dated references, only the dated version applies to this document.
For undated references, the latest version (including all amendments) applies to this document.
GB/T 191 Packaging, storage and transportation icon GB/T 755 rotating machine quota and performance GB/T 4208 enclosure protection grade (IP code) GB/T 3883.1-2014 Safety of hand-held, portable power tools and garden tools. Part 1. General requirements GB 4343.1 EMC requirements for household appliances, power tools and similar appliances Part 1. Emissions GB/T 9480 Rules for the preparation of manuals for agricultural and forestry tractors and machinery, lawn and garden power machinery GB/T 13384 General technical requirements for packaging of electromechanical products GB/T 15706-2012 General principles for safety design of machinery for risk assessment and risk reduction GB 10395.15-2006 Safety requirements for agricultural and forestry tractors and machinery. Part 15. Power trimming machines with rigid cutting devices GB/T 3883.403-2017 Safety of hand-held, portable power tools and garden tools. Part 4. Walking and hand-held grass Special requirements for floor trimmers and lawn trimmers GB/T 21418 General technical specifications of permanent magnet brushless motor systems GB/T 26572 Limitation of restricted substances in electronic and electrical products GB/T 34570.1 Safety of rechargeable battery packs and chargers for power tools. Part 1. Safety of battery packs GB/T 34570.2 Safety of rechargeable battery packs and chargers for power tools. Part 2. Safety of chargers SJ/T 11364 Restriction on the use of hazardous substances in electrical and electronic products IEC 60335-2-29 Safety of household and similar electrical appliances. Part 2-29. Particular requirements for battery chargers (Household and similar electrical appliances- Safety -Part 2-29. Particular requriements for battery chargers) IEC 61960-3 Battery and battery pack containing alkaline or other non-acid electrolytes Part 3. Prismatic and cylindrical lithium batteries and batteries (Secondary cells and batteries containing alkaline or other non-acid electrolytes-Secondary lithium cells and batteries for portable applications-Part 3. Prismatic and cylindrical lithium secondary cells and batteries made from them) IEC 62841-1.:2014 Safety of hand-held, portable power tools and garden tools. Part 1. General requirements (Electric motor-operated hand-held tools, transportable tools and lawn and garden machinery-Safety-Part 1. General requirements)
3 Terms and definitions
GB 10395.15-2006 as defined in 3.3, 3.4, 3.6, 3.7, 3.16 and the following terms and definitions apply to this document.
Hand-held edger with lithium-ion battery as power source Hold by hand, or can be used with wheels or shoulder straps, powered by a DC motor powered by a rechargeable lithium-ion battery pack (battery pack), Equipped with metal blades, the diameter of the blade rotation circle is not greater than 305 mm, and the blade/soil repair works in a plane approximately perpendicular to the ground plane Whole appliance (see Figure 1).
Hand-pushed edger with lithium-ion battery as power source Directly controlled by an operator who walks behind the ground support unit and powered by a rechargeable lithium-ion battery pack (battery pack).
Powered by a flow motor, equipped with a metal blade, the diameter of the blade turning circle is not greater than 305 mm, and the blade can only be at an angle of ± 15 ° from the vertical direction Adjust within range, with the lawn/soil trimming device working in a plane approximately perpendicular to the ground plane (see Figure 2).
Note. The "hand-operated trimming machine" is the same as the "back-operated trimming machine" in GB 10395.15-2006.
Guiding handle
A handle to support the appliance and control its direction (see Figure 1).
Control handle
During the operation of the appliance, a handle for holding and controlling the moving member of the cutting device (see Fig. 1).
Nominal voltage
The product of the nominal voltage of a single cell and the number of cells in series.
Note. The unit is volt.
Net mass of the machine in the working state, the cutting accessories specified in the installation instructions and the pluggable adapter battery pack (connected to the whole machine by a flexible cord) (Except for battery packs), the quality of appliances without a strap.
Explanation.
1--battery pack chamber; 5--switch;
2--Control handle; 6--Metal tube;
3--guide handle; 7--support wheel;
4--protective cover; 8-cutting device.
Figure 1 Schematic diagram of lithium battery handheld trimming machine
Explanation.
1--handle lever; 5--chassis;
2--handle; 6--protective cover;
3--cutting depth adjusting device; 7-cutting device.
4--switch button;
Figure 2 Schematic diagram of lithium electric hand push trimming machine
4 Modeling method
4.1 The method of compiling the product model of the lithium battery handheld trimming machine and the lithium battery push-type trimming machine shall be performed in accordance with the regulations of LY/T 1621.
4.2 Lithium battery handheld trimming machine and lithium battery handheld trimming machine are adapted to the nominal voltage (in volts) of the battery pack (battery pack) as the main parameters of the power, the cutting diameter (unit is millimeters) as the main parameters of the product, and its model compilation method is as follows.
Part I Part II Part III Part IV Part V Part V () CB Z-(- -) Variant sequence code. A, B, C, Design serial code. 1,2, Model or structural form characteristic code. Hand-held (SC), Hand-push (ST) Power main parameter code. Nominal voltage of adaptable battery pack (battery pack), V Power category code. DC motor (Z) Main parameter code. cutting length, mm Product name code. Lawn trimming machine (CB) Brand code or manufacturer code Example. ** CB200Z36SC-1A-Manufactured by ** brand or ** manufacturer for the first design with a cut diameter of.200 mm and a nominal voltage of 36 V Battery pack (battery pack) powered handheld trimming machine powered by DC motor.
5 Basic parameters
The basic parameters include.
a) Nominal voltage of the suitable battery pack (battery pack), V;
b) Adapted to the rated capacity of the battery pack (battery pack), Ah or mAh;
c) Nominal energy of the adapted battery pack (battery pack), Wh;
d) Adapted battery pack (battery pack) model;
e) Adapted to the rated parameters and model of the charger;
f) degree of protection (if applicable), IPXX;
g) cutting diameter, mm;
h) Maximum no-load speed of cutting device, r/min;
i) noise value (A-weighted sound pressure level and A-weighted sound power level), dB;
j) vibration value, m/s2;
k) product dimensions (length × width × height), mm;
l) Net weight of the whole machine, kg.
6 Technical requirements and test methods
6.1 General requirements
6.1.1 Lithium-ion hand-held trimming machine and lithium-electric hand-driven trimming machine shall be capable of rated operation under the following environmental conditions.
a) the altitude does not exceed 1 000 m;
b) The ambient temperature is -5 °C ~ 40 °C, or meet the requirements of the instruction manual;
c) the relative humidity of the air does not exceed 90%;
d) The air is free of flammable, explosive and corrosive gases and dust.
6.1.2 During inspection, the accuracy of the measured values shall be within the following ranges.
a) Size. ± 1 mm;
b) Time. ± 0.01 s;
c) Speed. ± 0.5%;
d) Temperature. ± 1 °C;
e) Humidity. ± 6%;
f) Mass. ± 1 g;
g) Voltage. ± 1%;
h) Current. ± 1%;
i) Push-pull force. ± 6%;
j) Torque. ± 10%;
k) Angle. ± 1 °.
6.2 Matching motor performance
6.2.1 Requirements
If a permanent magnet brushless motor is used, its motor performance shall meet the requirements of GB/T 21418.
The performance of other motors shall meet the relevant regulations in GB/T 755.
6.2.2 Inspection
The performance inspection of permanent magnet brushless motors shall be conducted in accordance with GB/T 21418.
The performance inspection of other motors shall be conducted in accordance with the provisions of GB/T 755.
6.3 Overall performance
6.3.1 Starting performance
6.3.1.1 Requirements
Lithium-ion handheld trimming machine and lithium-electric hand-trimming machine should be able to operate Environmental conditions) Normal start.
6.3.1.2 Inspection
6.3.1.2.1 Place the fully equipped lithium-ion handheld trimming machine and lithium-electric hand-trimming machine at -5 ° C ± 2 ° C (or in the instruction manual) (Minimum specified temperature) Start 24 hours after no-load in the environment, start 10 times continuously, and the interval between two adjacent starts is not greater than 10 s, observe whether it can start successfully every time.
6.3.1.2.2 Place the fully equipped lithium-ion handheld trimming machine and lithium-electric push-type trimming machine at 40 °C ± 2 °C (or the instruction manual) the maximum temperature specified in the standard). After 24 h in the environment, start with no load, start 10 times continuously, and the interval between two adjacent starts is not greater than 10 s, observe whether it can start successfully every time.
6.3.2 Cutting diameter
6.3.2.1 Requirements
The cutting diameter of the lithium electric hand-held trimming machine and the lithium electric push-type trimming machine should be consistent with the cutting diameter specified on the nameplate.
6.3.2.2 Inspection
Put the lithium-ion handheld trimming machine and the lithium-electric push-type trimming machine on the test site specified in 6.1.1 to make the cutting plane of revolution Cut the lawn perpendicular to the ground and measure the cutting diameter after the appliance has completely stopped.
6.4 Performance of main components
6.4.1 Handle
6.4.1.1 Requirements
The lithium battery handheld trimming machine should be equipped with 2 independent handles, and the handles should meet the following requirements.
a) The control handle should be firmly positioned and cannot be rotated;
b) During normal operation, the guide handle should not be able to easily rotate freely;
c) When the center point of the control handle is 775 mm 25 mm from the ground, the position of the guide handle should meet the last point of the turning circle of the tool tip and the guide.
The horizontal distance (D) between the forwardmost points of the handle (as specified by the manufacturer) is at least 450 mm, see Figure 3.
In millimeters
Explanation.
1--Control the height of the handle;
2--Cutter tip turning circle;
3-- Hard, flat horizontal test surface.
Figure 3 Dimension D in the handheld trimming machine
6.4.1.2 Inspection
6.4.1.2.1 Control handle for actual operation and visual inspection.
6.4.1.2.2 Rotate the guide handle with a torque of 6 N · m and observe whether the guide handle rotates or moves.
6.4.1.2.3 Verify the position of the guide handle by measurement.
6.4.2 Strap
6.4.2.1 Requirements
A lithium-ion handheld trimming machine with a net mass greater than 6 kg should be equipped with a single or double shoulder strap.
The split battery pack carried by the operator should be provided with a carrying device or accessories, and its use should be described in the instructions. Device or the accessories can be shoulder straps, or others.
Shoulders and straps should meet the following requirements.
a) The length of the strap should be adjustable by the operator, and the use, elastic adjustment and removal of the strap should be described in the instruction manual Bright;
b) It is easy to quickly disengage or equipped with a quick release mechanism to ensure that the battery pack and the lithium battery handheld trimming machine can be quickly separated from the operator.
from.
If equipped with a quick-release mechanism, the quick-release mechanism can be located at the junction of the appliance and the harness or between the harness and the operator to ensure in an emergency, people can be quickly separated from appliances and battery packs. The quick release mechanism should also be able to Open with one hand and no more than two release points.
Note 1. The single shoulder strap is considered to be an easy-to-detach design.
Note 2. If the left and right straps of the shoulder strap are not connected in front of the operator's body, or the left and right straps are connected but can be used on the appliance and battery pack with one hand it is considered to be easy to release if it is released under the gravity of not more than two release points.
6.4.2.2 Inspection
Inspection by inspection and functional test.
Inspection and functional test of the shoulder strap, strap and quick release mechanism of the lithium electric handheld trimming machine when the heaviest and lightest accessories are configured respectively Yes, the inspection of the battery pack's shoulder strap, strap and quick release mechanism is performed when the heaviest and lightest battery pack is configured.
6.4.3 Cutting device controller
6.4.3.1 Requirements
The lithium battery handheld trimming machine and lithium battery manual trimming machine shall provide a cutting device controller, which shall be controlled by two independent, Different actions can drive the cutting device, or the controller structure should be able to pass the test of 6.4.3.2.2. The controller is "on" There should be no locking device and the movement of the cutting element will stop when the controller is released.
6.4.3.2 Inspection
6.4.3.2.1 When the locking device of the cutting device controller is not released, check the function of the controller through operation and observation.
6.4.3.2.2 For the controller of the cutting device to be protected, use a steel ball with a diameter of 100 mm ± 1 mm to touch the controller and observe whether it can If the controller is activated, the controller will be qualified if it is not triggered.
6.4.4 Switch
6.4.4.1 Requirements
After passing 10,000 cycles of testing, the switch should still have normal control functions.
6.4.4.2 Inspection
The inspection of the switch shall be carried out in accordance with the provisions of K.23.1.10 and K.23.1.201 of GB 3883.1-2014.
6.4.5 Adapted battery pack (battery pack)
6.4.5.1 Requirements
The performance of the adapted battery pack (battery pack) shall meet the requirements of IEC 61960-3.
6.4.5.2 Inspection
The performance test of the matched battery pack (battery pack) is carried out in accordance with IEC 61960-3.
6.4.6 Adapter Charger
6.4.6.1 Requirements
The maximum no-load DC output voltage of the adapter charger measured at the factory should not exceed 120 V; the output current should not be lower than the rated output 90% of the current.
6.4.6.2 Inspection
Connect the adapter charger to the circuit shown in Figure 4, apply the rated voltage to the adapter charger, and measure the DC output voltage.
The variable resistor makes the output voltage reach the rated DC output voltage, and then measures the output current.
Explanation.
A-average current ammeter;
B--adaptive charger;
C--capacitor, the capacity (F) is calculated by the following formula.
12.5
pf U
In the formula.
Ir--rated DC output current in amps (A);
p--1, half-wave rectification; 2, full-wave rectification;
f--power frequency in Hertz (Hz);
Ur--rated DC output voltage in volts (V).
I--output current;
R--variable resistor;
T-- adapt to the output terminal of the charger;
V--Average reading voltmeter.
Note 1. The capacitance value of the capacitor can deviate from the calculated value by ± 20%.
Note 2. The capacitor may need to be precharged before the adapter can work.
Figure 4 Circuit for verifying the adapter charger
6.4.7 Connection of Adapter Battery Pack, Adapter Charger and Whole Machine
6.4.7.1 Requirements
6.4.7.1.1 The loading and unloading of the adaptable battery pack and the whole machine shall be easy to operate without jamming.
6.4.7.1.2 The matching battery pack shall be able to be reliably and firmly fixed.
6.4.7.1.3 The connection between the adaptable battery pack and the whole machine shall be reliable and effective.
6.4.7.1.4 The connection between the adapter battery pack (battery pack) and the adapter charger shall be reliable and effective.
6.4.7.2 Inspection
6.4.7.2.1 Check by inserting and removing the adapter battery pack 5 times.
6.4.7.2.2 After installing the adapter battery pack, apply 3 times the weight of the whole machine to the adapter battery pack and check whether the adapter battery pack the mounting position comes out.
6.4.7.2.3 Unplug the fully-charged adapter battery pack and install it in the appliance. Turn it on after each installation and observe the appliance after 1,000 times.
Whether it can work normally and whether the fixing of the adaptable battery pack is reliable and firm.
6.4.7.2.4 For the adaptable battery pack, connect the adaptor charger plug to the rated power supply. After the adaptor charger works normally, it will be completely discharged.
The electric adapter battery is packed into and removed from the charging interface of the adapter charger. After 1,000 times, check whether the connection is reliable and effective; for the adapter battery Group, connect the adapter charger plug to the rated power supply, and after the adapter charger works normally, plug the adapter charger connector into and out of the appliance After the charging interface is connected, check whether the connection is reliable and effective after 1,000 times.
6.5 Security
6.5.1 Stability
6.5.1.1 Requirements
Lithium electric hand push trimming machine should have sufficient stability.
6.5.1.2 Inspection
Place the appliance in any normal use position on an inclined plane at an angle of 10 ° to the horizontal plane, with a battery pack, and observe whether the appliance is turned over inverted.
Note 1. For appliances equipped with rollers, casters or support feet, stability tests may be required on a horizontal surface.
Note 2. Block the casters or rollers to prevent them from rolling.
6.5.2 Protection of power-driven transmission parts other than cutting devices
6.5.2.1 Requirements
6.5.2.1.1 All power-driven transmissions (except cutting devices) shall be protected to prevent the operator from touching them.
6.5.2.1.2 All protective covers should be permanently fixed or meet the requirements of 3.27.1 in GB/T 15706-2012, that is, without the use of tools it cannot be moved, or the appliance is designed to meet the requirements of 3.27.4 in GB/T 15706-2012, that is, the protective cover is not in its protective position.
Out of service.
6.5.2.2 Inspection
Check by observation and operation.
6.5.3 Protective cover for cutting device
6.5.3.1 Requirements
The protective cover of the cutting device of the lithium electric handheld trimming machine and the lithium electric hand pushing trimming machine shall comply with the regulations in Chapter 7 of GB 10395.15-2006 set.
6.5.3.2 Inspection
The inspection of the protective cover of the cutting device shall be carried out in accordance with the provisions of Chapter 7 of GB 10395.15-2006.
6.5.4 Structural integrity
6.5.4.1 Requirements
The structural integrity of the lithium-ion handheld trimming machine and the lithium-electric push-type trimming machine shall comply with the provisions of Chapter 8 of GB 10395.15-2006.
6.5.4.2 Inspection
Structural integrity inspection shall be carried out in accordance with the provisions of Chapter 8 of GB 10395.15-2006.
6.5.5 Degree of protection
6.5.5.1 Requirements
For lithium electric hand-operated edge trimmers with dangerous working voltage, they should meet the protection level of at least IPX4.
For lithium electric hand-operated edge trimmers with working voltage lower than the dangerous voltage, the protection level of at least IPX1 should be met.
Note. For dangerous voltages, see K.3.210 in GB/T 3883.1-2014.
6.5.5.2 Inspection
Lithium electric hand push trimming machine should be tested separately in the battery pack installation and removal states.
Remove all electrical components, covers, and other parts that can be removed without the aid of a tool.
After undergoing corresponding tests, all adjustable parts are adjusted to the most unfavourable position for testing. The test is carried out in accordance with GB/T 4208.
During the test, the li...
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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 18 pages — is available in the English PDF.
Referenced standards
Normative references
- GB/T 191Graphical symbols marking for handling and storage of packages
- GB/T 755Rotating electrical machines - Rating and performance
- GB/T 4208Degrees of protection provided by enclosures (IP code)
- GB/T 3883.1-2014Safety of motor-operated hand-held, transportable electric tools and lawn and garden tools - Part 1: General requirements
- GB 4343.1Electromagnetic compatibility - Requirements for household appliances, electric tools and similar apparatus - Part 1: Emission
- GB/T 9480Tractors machinery for agriculture and forestry, powered lawn and garden equipment -- Operators manuals -- Content and presentation
IEC 60335 · IEC 61960 · IEC 62841
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Related Standards
GB 10395.15-2006 — Tractors and machinery for agriculture and forestry -- Technical means for ensuring safety -- Part 15: Powered edger with rigid cutting means
GB 4343.1-2024 — Electromagnetic compatibility - Requirements for household appliances, electric tools and similar apparatus - Part 1: Emission
GB/T 13384-2008 — General specifications for packing of mechanical and electrical product
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