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JC/T 564.1-2018Fiber reinforced calcium silicate boards - Part 1: Non-asbestos calcium silicate boards (English PDF)

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Issued by

Ministry of Industry and Information Technology of PRC

Level / Type

National · Recommended

Issue date

April 30, 2018

Implementation date

September 1, 2018

Scope

JC/T 564.1-2018 (Fiber reinforced calcium silicate boards - Part 1: Non-asbestos calcium silicate boards) is available as an English-translated PDF.

JC/T 564.1-2018 — This part specifies the terms and definitions, classification, grades, specifications and markings, raw materials, requirements, test methods, inspection rules, signs, certificates, transportation, packaging, storage of non- asbestos calcium silicate boards (shortly referred to as non-asbestos calcium silicate boards).

This part is applicable to the non-asbestos calcium silicate boards which have fireproof, thermal insulation, dampproof requirements as used for building interior wall panels, exterior wall panels, suspended ceiling panels, carriages, offshore structures, ship interior partitions, composite insulation panels; it may also be applicable to the non-asbestos calcium silicate boards which are suitable for other purposes such as home decoration

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Document preview — JC/T 564.1-2018

National Standard of the People's Republic of China

ICS
91.100.40
Classification
Q 14

Issued by: Ministry of Industry and Information Technology of PRC

Contents

  • Foreword...3
  • 1 Scope...6
  • 2 Normative references...6
  • 3 Terms and definitions...7
  • 4 Classification, grades, specifications, markings...8
  • 5 Raw materials...10
  • 6 Requirements...10
  • 7 Test methods...13
  • 8 Inspection rules...14
  • 9 Signs and certificates...20
  • 10 Transportation, packaging, storage...20
  • Appendix A (Normative) Raw material...22

Foreword

This part was drafted in accordance with the rules given in GB/T 1.1-2009.

JC/T 564 "Fiber-reinforced calcium silicate board" is divided into two parts:

- Part 1: Non-asbestos calcium silicate boards;

- Part 2: Asbestos calcium silicate board.

This part is the part 1 of JC/T 564. This part was revised with reference to ISO

8336:2009 "Fiber-cement flat sheets - Product specification and test methods",

ISO 1896:1991 "Products in fiber-reinforced cement - Non-combustible fiber-

reinforced boards of calcium silicate or cement for insulation and fire protection",

ISO 390:1993 "Products in fiber-reinforced cement - Sampling and inspection".

This part replaces JC/T 564.1-2008. As compared with JC/T 564.1-2008, in

addition to editorial changes, the main technical changes are as follows:

- MODIFY the "Scope". DEFINE that this part is applicable to the non-

asbestos calcium silicate boards which have fireproof, thermal insulation,

dampproof requirements as used for building interior wall panels, exterior

wall panels, suspended ceiling panels, carriages, offshore structures, ship

interior partitions, composite insulation panels; it may also be applicable to

the non-asbestos calcium silicate boards which are suitable for other

purposes such as home decoration (see clause 1; clause 1 of the 2006

version);

- MODIFY the expressions in the normative references (see clause 2; clause

2 of the 2008 version);

- In the normative reference, MODIFY the year number of GB/T 5464, GB/T

7109, GB 8624, GB/T 10294; ADD 6 standards: GB/T 12954.1-2008, GB/T

23263-2009, GB/T 24321, JC/T 409, JC/T 414, JC/T 622 (see clause 2;

clause 2 of the 2008 version);

- MODIFY the definition of fiber-reinforced calcium silicate boards (see

clause 3; clause 3 of the 2008 version);

- ADD the definition of the textured sheets and saturated shear board

performance (see clause 3);

- ADJUST the specification size. INCREASE the length to 4880 mm (see

Table 2; Table 1 of the 2008 version);

- The non-asbestos calcium silicate board is divided into three categories

according to the use, that is, category A, B, C. MAKE corresponding

adjustments for the markings of the flexural strength grade and the impact

strength grade (see clause 4; clause 4 of the 2008 version);

- MODIFY the standard basis for the raw materials (see clause 5; clause 5

of the 2008 version);

- In the appearance quality, MODIFY the back quality requirements (see

Table 3; Table 2 of the 2008 version);

- Separately LIST the shape deviations. For the thickness non-uniformity in

the shape deviation, PROPOSE different indicators based on thickness.

Appropriately IMPROVE such indicators as edge straightness, diagonal

difference, flatness (see Table 4; Table 3 of the 2008 version);

- MODIFY the index requirements for dimensional deviation. PROPOSE

different indicators for the length and width based on different intervals. The

thickness is divided into textured sheets and non-textured sheets.

PROPOSE different indicators based on different thickness intervals (see

Table 5; Table 3 of 2008 version);

- ADD the requirements for asbestos composition;

- MODIFY the requirements for the items and indicators of physical

properties. CANCEL the indicators of moisture content and heat shrinkage

rate. The apparent density is explained by the supplier in the quality

document. ADD the requirements for such indicators as moisture

absorption rate, hot rain performance, hot water performance, immersion-

drying performance, flexural strength in frost-resistance test (see Table 6;

Table 4 of the 2008 version);

- MODIFY the code of flexural strength grade to R1, R2, R3, R4, R5. MODIFY

the flexural strength indicator. CHANGE the vertical and horizontal strength

ratio items in the original standard into the lowest strength of single block;

for the category A and B sheets, CHANGE it into the requirements for

strength indicator in saturated state. ADD the requirements for three

mechanical properties: impact strength, impact resistance, saturated shear

board performance (see Tables 7 and 8; Table 5 of the 2008 version);

- MODIFY the representation of the test method. USE form to list the test

method corresponding to each item. SUPPLEMENT the test method of the

test items as added in this part (see Table 9; clause 7 of the 2008 version);

- ADJUST the exit-factory inspection items. CANCEL the moisture content.

ADD the item of water absorption rate (see 8.2.1; 8.2.1 of the 2008 version);

- MODIFY the type inspection conditions (see 8.3.1; 8.1.2 of the 2008

version);

Fiber reinforced calcium silicate boards -

Part 1: Non-asbestos calcium silicate boards

1 Scope

This part specifies the terms and definitions, classification, grades,

specifications and markings, raw materials, requirements, test methods,

inspection rules, signs, certificates, transportation, packaging, storage of non-

asbestos calcium silicate boards (shortly referred to as non-asbestos calcium

silicate boards).

This part is applicable to the non-asbestos calcium silicate boards which have

fireproof, thermal insulation, dampproof requirements as used for building

interior wall panels, exterior wall panels, suspended ceiling panels, carriages,

offshore structures, ship interior partitions, composite insulation panels; it may

also be applicable to the non-asbestos calcium silicate boards which are

suitable for other purposes such as home decoration

2 Normative references

The following documents are essential to the application of this document. For

the dated documents, only the versions with the dates indicated are applicable

to this document; for the undated documents, only the latest version (including

all the amendments) are applicable to this standard.

GB 175 Common Portland cement

GB/T 5464-2010 Non-combustibility test method for building materials

GB/T 7019-2014 Test methods for fiber cement products

GB 8624-2012 Classification for burning behavior of building materials and

products

GB/T 10294-2008 Thermal insulation - Determination of steady-state

thermal resistance and related properties - Guarded hot plate apparatus

GB/T 12954.1-2008 Testing methods for construction adhesives - Part 1:

Test methods for ceramic tiles adhesives

GB/T 23263-2009 Determination of asbestos in products

3.5

Calcareous materials

A material which contains CaO as a main component.

3.6

Siliceous materials

A material which contains SiO2 as a main component.

3.7

Textured sheets

Sheets of embossed pattern.

3.8

Saturated shear bond performance

The maximum breaking load per unit area of the compositing interface

between the adhesive and board along the tangential direction, when the

board is used as a baseboard of wall and the adhesive is used to bond the

wall facing brick and the board, under saturated state.

4 Classification, grades, specifications, markings

4.1 Classification

4.1.1 According to the surface treatment state, it is divided into the original

board (code YB), single-sided sanding board (code DB), double-sided sanding

board (code SB).

4.1.2 It is divided into three categories according to their purposes:

- Category A: Suitable for outdoor use. It may be exposed to direct sunlight,

rain, snow or frost;

- Category B: Suitable for environments that may be exposed to heat,

moisture, non-recurring frost for a long time. Such as underground facilities,

alternating damp heat or outdoor indirect sun exposure, rain, snow, frost

and other environments;

- Category C: Suitable for indoor use. It may be subject to hot or humid, but

will not be frosted. For example, interior walls, floors, tile linings, baseplates.

18 Water-tightness

GB/T 7019-2014

19 Frost-resistance test a

20 Hot rain performance

21 Hot water performance

22 Immersion-drying performance

23

Mechanical properties

Flexural strength

24 Impact strength

25 Impact resistance

26 Saturated shear board performance GB/T 12954.1-2008

a For the test method for the flexural strength rate in the frost-resistance test, refer to the loss rate of

frosting-thawing strength in GB/T 7019-2014.

b The adhesives as used for the saturated shear board performance use the category-D emulsion

adhesive in GB/T 12954.1-2008.

8 Inspection rules

8.1 Classification of inspections

The inspection is divided into exit-factory inspection and type inspection.

8.2 Exit-factory inspection

8.2.1 Inspection items

Appearance quality, shape deviation, dimensional deviation, flexural strength,

water absorption rate, apparent density.

8.2.2 Group-batch

It shall be composed of products of the same category, the same specification,

the same strength grade. Each inspection batch is made up of 5000 sheets. If

less than 5000 sheets but more than 500 sheets, it may also form one batch.

8.2.3 Sampling
8.2.3.1 Appearance quality, shape deviation, dimensional deviation

From the inspection batch, randomly take 5 samples which must be inspected

and 10 samples which requires re-inspection.

8.2.3.2 Physical properties, mechanical properties

From the samples for appearance quality, shape deviation, dimensional

deviation, take 2 samples which must be inspected. From the same inspection

batch, take 4 samples for re-inspection. Follow the requirements of GB/T 7019-

2014 to prepare the specimen.

8.2.4 Determination
8.2.4.1 Appearance quality, shape deviation, dimensional deviation

If only one of the necessary-inspection samples is unqualified, the re-inspection

sample shall be re-inspected of the unqualified item. If there are still unqualified

products in the re-inspection, this item is judged as unqualified. When there are

two or more necessary-inspection samples which are unqualified, this item is

judged as unqualified.

8.2.4.2 Physical properties, mechanical properties

If only one of the necessary-inspection samples is unqualified, the re-inspection

sample shall be re-inspected of the unqualified item. If there are still unqualified

products in the re-inspection, this item is judged as unqualified. When 2 or more

items are unqualified, they may not be re-inspected.

8.2.4.3 Comprehensive judgment:

When all the above items are qualified, the batch of products is judged to be

qualified. Otherwise, it is judged as unqualified. The unqualified product may be

degraded or disposed of.

8.3 Type inspection

8.3.1 Inspection conditions

Type inspection shall be carried out in one of the following cases:

a) Trial-production type identification of new product or trans-plant production

of old products;

b) When there is significant change in the raw materials, mix ratio, production

process in production;

c) When the exit-factory inspection result is significantly different from the

previous type inspection result;

d) When the production is restored after suspension for more than half a year;

e) During normal production, once every 12 months.

8.3.2 Inspection items

The type inspection items are as shown in Table 10.

the accepted quantity Ac1 and the rejected quantity Re1 (column 3 and column

4 in Table 11), it shall make the second sampling, to take the sample of the

equal quantity as the first sampling to carry out test:

a) The specimens as taken in the second time shall be inspected according

to the methods as specified in clause 7 of this part;

b) The number of unqualified samples at the first inspection is added to the

number of unqualified samples at the second inspection to obtain the total

number of unqualified samples;

c) When the total number of unqualified samples is equal to the total

accepted quantity Ac2 as specified in column 5 of Table 11, the item of this

inspection batch is judged to be qualified;

d) When the total number of unqualified samples is equal to or more than the

second rejected quantity Re2 as specified in column 6 of Table 11, it is

determined that the inspection batch is unqualified.

8.3.5.3 Physical properties
8.3.5.3.1 When both samples are qualified, the item of this inspection batch is

judged to be qualified.

8.3.5.3.2 When both samples are unqualified, the item of this inspection batch

is judged to be unqualified.

8.3.5.3.3 When any one of the two samples are unqualified, it may reinspect

the unqualified items for the reinspection samples. If there is still unqualified

sample, the item of this inspection batch is unqualified.

8.3.5.4 Mechanical properties

The evaluation of mechanical properties includes: flexural strength, impact

strength (or impact resistance), saturated shear board performance:

a) Flexural strength: When evaluated according to the column

9 of Table 11, if the average value of sample is >= AL and the

minimum strength of the single block is qualified, the flexural strength item

is judged to be qualified; if the average value of sample is or the

minimum strength of the single block is unqualified, the flexural strength

item is judged to be unqualified;

b) Impact resistance, saturated shear board performance: When all the

samples inspected are qualified, the item is judged to be qualified; when

there is unqualified sample, this item is judged to be unqualified.

8.3.5.5 Comprehensive judgment

When all the above single item is qualified, the inspection batch of products of

this grade is judged to be qualified. When there is any one unqualified item, the

inspection batch of products of this grade is judged to be unqualified.

9 Signs and certificates

9.1 Signs

9.1.1 On the non-decorative surfaces of products, use a non-fading color to

indicate the product's marking, manufacturer (or trademark) and date of

manufacture (or batch number).

9.1.2 The signs shall also be marked on the outer packaging of the product.

9.2 Certificate

When the product is delivered, the certificate of the product board must be sent

to the user along with the packing list. In case of same batch of products but

different users, it may duplicate the certificates. However, it shall indicate the

quantity of the products as released this time, including:

a) Size of batch, batch number;

b) Name and address of the manufacturer;

c) Product's identification;

d) Date of exit-factory;

e) Inspection results of exit-factory inspection items;

f) The stamp of the exit-factory inspection department and the signature of

the inspector.

10 Transportation, packaging, storage

10.1 Transportation

In case of handling manually, it shall be side-upright handled. In case of

handling of whole stack, it shall be transported by using forklift to lift it up. In

case of long-distance transportation, reduce shocking, avoid collision and rain

exposure. In case of handling, it is prohibited to throw it.

10.2 Packaging

......

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 22 pages — is available in the English PDF.

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