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JB/T 5089.3-2020Internal combustion engines - Paper element oil filters - Part 3: Test methods (English PDF)

内燃机 纸质滤芯机油滤清器 第3部分:试验方法

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Issued by

MIIT

Level / Type

Industry · Recommended

Issue date

August 31, 2020

Implementation date

April 1, 2021

Scope

JB/T 5089.3-2020 is the English-translated version of 内燃机 纸质滤芯机油滤清器 第3部分:试验方法.

Part 3 of JB/T 5089 holds the test methods for paper-element oil filters used on internal combustion engines. JB/T 5089.3-2020 gives terms and definitions, the test items and the test methods themselves for full-flow paper filter oil filters.

It applies to the full-flow paper filter oil filter assembly and to the filter element, in both cases for small and medium-power internal combustion engines. The part replaces JB/T 5089.3-2010; it was issued on 31 August 2020 and came into force on 1 April 2021.

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Document preview — JB/T 5089.3-2020

National Standard of the People's Republic of China

Replacing
JB/T 5089.3-2010

Issued by: Ministry of Industry and Information Technology of the People's Republic of China

Contents

  • Foreword3
  • 1 Scope5
  • 2 Normative references5
  • 3 Terms and definitions6
  • 4 Test items6
  • 5 Test methods7
  • 5.1 Pressure-flow characteristic test7
  • 5.2 Original filtration efficiency, life, cumulative efficiency tests7
  • 5.3 Cleanliness test7
  • 5.4 Sealing test7
  • 5.5 Initial bubbling pressure test of filter element8
  • 5.6 Performance test of bypass valve8
  • 5.7 Test of resistance to high pressure drop and high temperature performance of filter element9
  • 5.8 Static pressure strength test9
  • 5.9 Cold start simulation and hydraulic pulse fatigue test10
  • 5.10 Vibration fatigue test11
  • 5.11 Corrosion resistance test11
  • 5.12 Performance test of sealing ring11
  • 5.13 Performance test of pressure regulating valve11

1 Scope

This Part of JB/T 5089 specifies the terms and definitions, test items, test methods for the test of full-flow paper filter oil filters for internal combustion engines.

This Part applies to the full-flow paper filter oil filter assembly and filter element, for small and medium-power internal combustion engines (hereinafter referred to as the assembly and filter element, respectively).

2 Normative references

The following documents are essential to the application of this document. For the dated documents, only the versions with the dates indicated are applicable to this document; for the undated documents, only the latest version (including all the amendments) is applicable to this standard.

GB/T 2423.17 Environmental testing for electric and electronic products - Part 2: Test method - Test Ka: Salt mist

GB/T 3672.1 Rubber - Tolerances of products - Part 1: Dimensional tolerances

GB/T 3672.2 Rubber - Tolerances of products - Part 2: Geometrical tolerances

GB/T 3821 Small and medium power internal combustion engines - Cleanliness limits and measurements

GB/T 8243.1 Methods of test for full-flow lubricating oil filters for internal combustion engines - Part 1: Differential pressure/flow characteristics

GB/T 8243.2 Methods of test for full-flow lubricating oil filters for internal combustion engines - Part 2: Element by-pass valve characteristics

GB/T 8243.3 Methods of test for full-flow lubricating oil filters for internal combustion engines - Part 3: Resistance to high differential pressure and to elevated temperature

GB/T 8243.4 Methods of test for full-flow lubricating oil filters for internal combustion engines - Part 4: Initial particle retention efficiency, life and cumulative efficiency (gravimetric method)

GB/T 8243.5 Methods of test for full-flow lubricating oil filters for internal combustion engines - Part 5: Test for cold start simulation and hydraulic pulse durability

GB/T 8243.7 Methods of test for full-flow lubricating oil filters for internal combustion engines - Part 7: Vibration fatigue test

GB/T 14041.1 Hydraulic fluid power - Filter elements - Part 1: Verification of fabrication integrity and determination of the first bubble point

GB/T 28950.1 Road vehicles and internal combustion engines - Filter vocabulary - Part 1: Definitions of filters and filter components

GB/T 28950.2 Road vehicles and internal combustion engines - Filter vocabulary - Part 2: Definitions of characteristics of filters and their components

3 Terms and definitions

The terms and definitions, which are defined in GB/T 28950.1 and GB/T 28950.2, apply to this document.

4 Test items

The test and inspection items, which are specified in this Part, are as follows:

a) Pressure-flow characteristic test;

b) Original filtration efficiency, life, cumulative efficiency tests;

c) Cleanliness test;

d) Sealing test;

e) Initial bubbling pressure test of filter element;

f) Bypass valve performance test;

g) Test of filter element's resistance to high pressure drop and high temperature performance;

h) Static pressure strength test;

i) Cold start simulation and hydraulic pulse fatigue test;

j) Vibration fatigue resistance test;

k) Corrosion resistance test;

5 Test methods

5.4 Sealing test

5.4.2 Test medium and temperature

The test medium is dry, clean air; the test is conducted at room temperature.

5.4.3 Test procedure

5.4.3.1 Install the assembly under test to the test device. Connect the inlet end to the air source. Connect the outlet end to the pressure gauge. The flange surface of the filter seat, which has the oil inlet and outlet holes, shall be tightly fixed and sealed on the mounting plate. The pressure regulating valve and other components shall be well installed, to prevent water from entering the assembly.

5.4.3.2 Submerge the tested assembly into the water.

5.4.3.3 Adjust the pressure regulating valve 3, so that the indication value of the pressure gauge 7 reaches 800 kPa. Then start the timer. Within 1 minute, no bubbles shall appear on each sealing surface.

5.4.4 Test report

The test report shall include the following content:

a) Assembly manufacturer;

b) Product name and model:

c) Indication of the newness or usage time of the assembly:

d) Test pressure and pressure holding time:

e) Test organization and test personnel; f) Test date.

5.5 Initial bubbling pressure test of filter element

The test shall be carried out in accordance with the provisions of GB/T 14041.1. The test liquid is isopropyl alcohol.

5.6 Performance test of bypass valve

The test shall be carried out, in accordance with the provisions of GB/T 8243.2.

b) Connect the manual hydraulic pump to the inlet of the filter seat (or test filter seat).

Connect an oil outlet valve to the outlet of the filter seat. The outlet of the oil outlet valve shall be placed at the highest point of the entire system.

c) Operate the manual hydraulic pump, to pump the test fluid into the system, until the test fluid flows out of the outlet of the oil delivery valve. This indicates that all air has been removed from the system.

d) Close the oil outlet valve. Install a protective cover between the test observer and the test piece.

e) Gradually increase the oil pressure to 1800 kPa. Hold the pressure for 5 minutes.

During the entire pressure holding process, check whether there is leakage or deformation of the test piece and all pipelines.

f) Open the oil outlet valve. Reduce the oil pressure to zero. Check the test piece for permanent deformation and other defects. Manually rotate the test piece housing, to confirm that the housing does not loosen under the test pressure. Check the relative movement of the assembly, as relative to the filter seat (or test filter seat).

5.8 Static pressure strength test

5.8.4 Test report

The test report shall at least include the following contents:

a) The holding pressure of the test piece during the test, in kilopascal (kPa); the holding time without damage, in minutes (min).

b) The duration of pressure holding when damage occurs, in minutes (min); the form and location of the damage.

c) The tightening torque applied by the tightening assembly, in Newton meters (N · m).

d) Rated volumetric flow rate of the test piece, in liters per minute (L/min).

e) A brief description of the test piece, whether it is a new piece or a used piece. If it is a used piece, the approximate time of use shall be given, in hours (h).

f) Manufacturer and model of the test piece.

5.9 Cold start simulation and hydraulic pulse fatigue test

The test shall be carried out, in accordance with the provisions of GB/T 8243.5. […]

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 15 pages — is available in the English PDF.

Referenced standards

Normative references

Similar standards

Editions of JB/T 5089.3

EditionTitleRevisionStatus
JB/T 5089.3-2020Internal combustion engines - Paper element oil filters - Part 3: Test methodscurrent editionCurrent
JB/T 5089.3-2010Internal combustion engines - Paper element oil filters - Part 3: Test methodsprevious editionSuperseded

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