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GB/T 5568-2022Rubber or plastics hoses and hose assemblies—Hydraulic-pressure impulse test without flexing (English PDF)

橡胶或塑料软管及软管组合件 无曲挠液压脉冲试验

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Issued by

State Administration for Market Regulation; Standardization Administration of China

Level / Type

National · Recommended

Issue date

December 30, 2022

Implementation date

July 1, 2023

Scope

GB/T 5568-2022 is the English-translated version of 橡胶或塑料软管及软管组合件 无曲挠液压脉冲试验.

GB/T 5568-2022 — This Standard specifies hose impulse test, without flexing, of rubber or plastics hydraulic hose assemblies at both high and low impulse pressures. The high-pressure testing is carried out at pressures more than 3MPa and the low-pressure test at pressures from 1.5 MPa to 3 MPa. The test procedure applies to hydraulic hose assemblies that are subject to pulsating pressures in service which are included in the product requirements. Note. Impulse test procedures with flexing can be found in ISO 6802, "Rubber and plastics hoses and hose assemblies with wire reinforcements - Hydraulic impulse test with flexing".

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Document preview — GB/T 5568-2022

National Standard of the People's Republic of China

ICS
23.040.70
Classification
G 42

Issued by: State Administration for Market Regulation; Standardization Administration of China

Contents

  • Foreword...3
  • 1 Scope...5
  • 2 Normative references...5
  • 3 Terms and definitions...6
  • 4 Apparatus...6
  • 5 Test fluid...6
  • 6 Test temperature...6
  • 7 Test pieces...7
  • 8 Procedure...8
  • 9 Expression of results...9
  • 10 Test report...11

Foreword

This Standard is drafted according to the rules given in the GB/T 1.1-2009.

This Standard replaced GB/T 5568-2006 "Rubber or plastics hoses and hose

assemblies - Hydraulic-pressure impulse test without flexing". Compared with GB/T

5568-2006, the main changes of this Standard are as follows.

- ADD low-pressure impulse test (refer to Chapter 1);

- ADD a reference standard (refer to Chapter 2);

- ADD the terms and definitions (refer to Chapter 3);

- ADD a test chosen temperature (refer to Chapter 6; the Chapter 5 in 2006

edition);

- REVISE test fluid requirements (refer to Chapter 5; Chapter 4 in 2006 edition);

- REVISE expression of the formula for the tested hose free length (refer to 7.2,

6.2 in 2006 edition);

- REVISE the test procedure; INCREASE the requirements of impulse frequency

for high-pressure and low-pressure impulse test (refer to 8.2, 7.2 in 2006

edition);

- DELETE result determination of the failure for hose end fittings (8.2 in 2006

edition);

- ADD the date of test (refer to Chapter10).

This Standard uses translation method and equivalently adopts ISO 6803.2008

"Rubber or plastics hoses and hose assemblies - Hydraulic-pressure impulse test

without flexing".

The national documents that have the consistency correspondence with international

documents in normative references of this Standard are as follows.

- GB/T 3141-1994 "Industrial liquid lubricants - ISO viscosity classification" (eqv

ISO 3448.1992), there is no technical difference between the contents quoted in

this Standard and the international standard.

- GB/T 7528-2011 "Rubber and plastics hoses and hose assemblies –

Vocabulary"

- GB/Z 18427-2001 "Hydraulic hose assemblies - External leakage classification

for hydraulic systems"

GB/T 5568-2013

The Standard was proposed by China Petroleum and Chemical Industry

Federation.

This Standard shall be under the jurisdiction of National Technical Committee on

Rubber and Products of Standardization Administration of China (SAC/TC 35/SC 1).

Drafting organizations of this Standard. Hebei Yutong Special Rubber Hose Co., Ltd.,

Luohe Letong Rubber Co., Ltd, Hengshui Administration of Quality and Technical

Supervision, Inspection, Qingdao Xiangliu Rubber Hose Co., Ltd., Tianjin Ge Tesi

Detection Equipment Technology Development Co., Ltd., and Shenyang Rubber

Research & Design Institute.

1 Scope

This Standard specifies hose impulse test, without flexing, of rubber or plastics

hydraulic hose assemblies at both high and low impulse pressures. The high-pressure

testing is carried out at pressures more than 3MPa and the low-pressure test at

pressures from 1.5 MPa to 3 MPa.

The test procedure applies to hydraulic hose assemblies that are subject to pulsating

pressures in service which are included in the product requirements.

Note. Impulse test procedures with flexing can be found in ISO 6802, "Rubber and

plastics hoses and hose assemblies with wire reinforcements - Hydraulic impulse test

with flexing".

2 Normative references

The following documents are essential to the application of this document. For the

dated documents, only the versions with the dates indicated are applicable to this

document; for the undated documents, only the latest version (including all the

amendments) are applicable to this Standard.

ISO 3448 Industrial liquid lubricants - ISO viscosity classification

ISO 8330 Rubber and plastics hoses and hose assemblies - Vocabulary

ISO/TR 11340 Rubber and rubber products - Hydraulic hose assemblies - External

leakage classification for hydraulic systems

GB/T 5568-2013

3 Terms and definitions

The terms and definitions given in ISO 8330 apply to this document.

4 Apparatus

4.1 Pressure-application apparatus

It is capable of applying an internal pulsating pressure to the test piece at a rate of 1

Hz ± 0.25 Hz using a hydraulic fluid circulating through the test hose, while the fluid is

maintained at the required test temperature. Each pressure cycle shall be within the

tolerances shown in Figure 2 (for high-pressure test) or Figure 3 (for low-pressure

test). The nominal rate of pressure rise for high-pressure test is given by Formula (1)

in Figure 2.The rate of pressure rise for low-pressure test shall be such that the pulse

remains within the wave form envelope (refer to Figure 3).

4.2 Graphical recorder, digital-storage facility or oscilloscope

It is capable of measuring the pressure cycle to ensure that the wave form is within

the envelope shown in Figure 2 or Figure 3.The recorder shall have a natural

frequency of more than 250Hz and shall be critically damped to give a response which

is flat to within 5% at up to 0.6 times the natural frequency.

5 Test fluid

Select a test fluid preferably with a kinematic viscosity from 32 mm2/s to 100 mm2/s at

40 °C (i.e. from grade ISO VG 32 to ISO VG 100 as specified in ISO 3448), and

circulate it at a rate sufficient to maintain a uniform fluid temperature within the test

pieces. Other fluids may be used as agreed upon between the customer and the

manufacturer.

6 Test temperature

The test temperature is normally specified in the referring hose standard. When the

test temperature is not defined in the hose standard, the following temperatures are

the preferred temperatures.

85°C, 100°C, 120°C, 125°C, 135°C, 150°C.

The test fluid shall be circulated through the test pieces at the specified or chosen

temperature with a tolerance of ±3°C. Cooling or heating of the test chamber shall not

be permitted, except when referring standards require testing with synthetic-base test

fluids at a temperature more than 150 °C. When such higher temperatures are

required, the test fluid need not be circulated, provided both the fluid and the test

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — all pages — is available in the English PDF.

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