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GB/T 45858-2025Additive manufacturing — Specification for process of cold spray (English PDF)

增材制造 冷喷涂工艺规范

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

August 1, 2025

Implementation date

November 1, 2025

Scope

GB/T 45858-2025 is the English-translated version of 增材制造 冷喷涂工艺规范.

GB/T 45858-2025 is the Chinese national standard covering building up metal by firing powder at a substrate fast enough to make it stick without melting — the general requirements, the process from substrate preparation and masking through the spray parameters, the powder feed rate and the overlap between adjacent passes, the product inspection, and the technical documentation handed over, since a deposit that never melted has to be judged on bonding rather than on weld quality. First edition, under the China Machinery Industry Federation. In force from 1 November 2025. Issued on 1 August 2025, it has been in force since 1 November 2025.

Document preview — GB/T 45858-2025

National Standard of the People's Republic of China

ICS
25.030
Classification
J 39

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • PrefaceIII
  • IntroductionIV
  • 1 Scope1
  • 2 Normative references1
  • 3 Terms and Definitions1
  • 4 General Requirements2
  • 5 Process3
  • 6 Product Inspection7
  • 7 Technical Documentation Delivery7
  • References8

Foreword

This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part 1: Structure and drafting rules for standardization documents" Drafting.

Please note that some of the contents of this document may involve patents. The issuing organization of this document does not assume the responsibility for identifying patents.

This document was proposed by the China Machinery Industry Federation.

This document was jointly issued by the National Technical Committee on Additive Manufacturing Standardization (SAC/TC562) and the National Technical Committee on Green Manufacturing Technology Standardization (SAC/TC337) jointly under the jurisdiction of the Commission.

This document was drafted by: State-owned Wuhu Machinery Plant, China Machinery Productivity Promotion Center Co., Ltd., China Aviation Technology Research Institute, China Aviation Manufacturing Technology Research Institute, Hubei Chaozhuo Aviation Technology Co., Ltd., Yicheng Intelligent Manufacturing New Materials Technology (Taicang) Co., Ltd., CRRC Qing Dao Sifang Locomotive and Rolling Stock Co., Ltd., Chengdu State-owned Jinjiang Machinery Factory, Beijing University of Science and Technology, Jinan University, Hebei Beijing-Tianjin-Hebei Remanufacturing Industry Technology Research Co., Ltd., China Machinery Research Institute of Standards and Technology (Beijing) Co., Ltd., Xi'an National Institute of Additive Manufacturing Co., Ltd., Zhejiang University of Science and Technology, Xi'an Jiaotong University, Wuxi Inspection and Certification Institute, China Coal Beijing Coal Mining Machinery Co., Ltd., Taihang National Laboratory Room, Huadexing Technology (Suzhou) Co., Ltd., Xi'an University of Architecture and Technology, and Beijing Wanwei Additive Technology Co., Ltd.

The main drafters of this document are: Nan Jian, Xue Lian, Li Xiaofei, Liu Peng, Yang Weihua, Huang Renzhong, Liu En, Han Xiaohui, Zhuo Weiwei, Li Yongbin, Zhou Xianglin, Wang Qiwei, Wei Min, Dai Xueting, Wang Yuxuan, Huo Huibin, Li Bo, Guo Wenhua, Wei Qing, Yin Yuntong, Wang Liangzhong, Lei Liming, Huang Zaozao, Niu Wenjuan and Li Chaolong.

Introduction

Cold spray additive manufacturing is a type of metal additive manufacturing process that has been applied in aviation, aerospace, automobiles, molds and other fields.

During the entire additive manufacturing process, both the base material and the deposited material remain in a solid state and can be processed without or with minimal metallurgical changes.

Under the premise of the deposited material on the surface of the base material, the additive manufacturing of the deposited material is realized. Because it does not need to put the base material into a specific forming chamber, it can It is possible to realize additive manufacturing on the surface of the component without being limited by the size of the powder bed.

Cold spray additive manufacturing is a solid-state deposition process that has the advantages of high deposition efficiency, low porosity, good bonding strength, and no The fire has little effect on the properties of the substrate and the deposited material. The deposited body has small residual stress and usually has compressive stress. The powder does not It is prone to oxidation, decomposition, phase change and grain growth of nanostructured materials, and is particularly suitable for oxidation-sensitive, temperature-sensitive and phase-change-sensitive materials.

It is widely used in high-quality coating preparation of materials such as 3D conformal additive manufacturing of complex curved surfaces and connection of insoluble heterogeneous metals.

The metal powder materials used include aluminum alloy, copper alloy, titanium alloy, stainless steel, etc.

This document describes the general requirements, process, product inspection and technical documentation delivery of the cold spray additive manufacturing process.

Provide process control methods, process evaluation and quality inspection basis for related enterprises in the cold spray additive manufacturing process, and improve the quality of cold spray additive manufacturing.

It can improve the quality stability and reliability of products, promote the development of additive manufacturing industry in a more orderly, reasonable and economical direction, and have good economic benefits. and social benefits.

Additive Manufacturing Cold Spray Process Specifications

1 Scope

This document specifies the general requirements, process flow, product inspection and technical documentation deliverables for the cold spray additive manufacturing process.

This document applies to the process activities of cold spray additive manufacturing.

2 Normative references

GB/T 11375-1999

GB 15577

GB/T 18719

GB/T 35351

3 Terms and Definitions

The terms and definitions defined in GB/T 35351 and GB/T 18719 and the following apply to this document.

3.1

An additive manufacturing process that uses compressed gas to accelerate powder to a high speed, impacts the surface of the substrate in solid form, and accumulates the powder layer by layer.

3.2 powder feed rate

The mass of powder delivered from the nozzle per unit time.

Note. The unit is gram per minute (g/min).

3.3 Overlapping rate

The ratio of the overlapping width of two adjacent cold spray deposition layers to the width of a single deposition layer.

3.4 masking

Protective measures taken on areas of the substrate where deposition is not required.

3.5 substrate

Support structures or components used to prepare cold spray deposits.

3.6 deposit

Using the cold spray method, the additively formed parts are deposited layer by layer on the surface of the substrate.

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 15 pages — is available in the English PDF.

Referenced standards

Editions of GB/T 45858

EditionTitleRevisionStatus
GB/T 45858-2025Additive manufacturing - Specification for process of cold spraycurrent editionCurrent

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