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GB/T 43325-2023Foundry machinery - Cutting, grinding and finishing equipment for casting cleaning - Safety technical specifications (English PDF)

铸造机械 铸件清理用切割、磨削和精整设备 安全技术规范

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

November 27, 2023

Implementation date

June 1, 2024

Scope

GB/T 43325-2023 is the English-translated version of 铸造机械 铸件清理用切割、磨削和精整设备 安全技术规范.

China's national safety specifications for the cutting, grinding and finishing equipment used in casting cleaning. Cleaning - the fettling shop - is where the runners, risers and flash are removed from a casting and the surface is dressed, and it is the most dangerous area of a foundry by a considerable margin.

The hazards compound: abrasive wheels running at high speed with the operator holding the work against them, cut-off saws and burners, castings that are heavy, awkward and often still hot, and an atmosphere of silica-bearing dust that causes the occupational disease the industry is known for.

The work is also inherently manual, because each casting is slightly different and the operator is judging as much as cutting - which is why the safety case rests on guarding, extraction and the wheel handling rules rather than on the automation that has removed the equivalent risk elsewhere.

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Document preview — GB/T 43325-2023

National Standard of the People's Republic of China

ICS
25.120.30
Classification
J 61

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • ForewordII
  • 1 Scope1
  • 2 Normative references1
  • 3 Terms and Definitions2
  • 4 Safety requirements and/or risk reduction measures4
  • 4:1 General4
  • 4:2 General requirements4
  • 4:3 Special equipment requirements6
  • 5 Verification of safety requirements and/or risk reduction measures15
  • 5:1 Verification method15
  • 5:2 Verification List16
  • 6 Usage information16
  • 6:1 General requirements16
  • 6:2 Signaling and warning devices16
  • 6:3 Signs, symbols (pictograms) and written warnings16
  • 6:4 Instructions for use16
  • Appendix A (Informative) Major Hazard List18
  • Appendix B (Normative) Verification Checklist20

Foreword

This document complies with the provisions of GB/T 1:1-2020 "Standardization Work Guidelines Part 1: Structure and Drafting Rules of Standardization Documents" Drafting:

Please note that some content in this document may be subject to patents: The publisher of this document assumes no responsibility for identifying patents:

This document is proposed by China Machinery Industry Federation:

This document is under the jurisdiction of the National Foundry Machinery Standardization Technical Committee (SAC/TC186):

This document was drafted by: Qingdao Antai Heavy Machinery Co:, Ltd:, Beijing Jiaotong University, Beijing Mosenna Cutting Technology Equipment Co:, Ltd:,

CTI Testing and Certification Group Co:, Ltd:, Fujian Minxuan Technology Co:, Ltd:, Guoxun Technology (Xiamen) Co:, Ltd:, Dalian Yuyang

Industrial Intelligence Co:, Ltd:, Zhejiang Wanfeng Technology Development Co:, Ltd:, Zhejiang Wujing Machinery Manufacturing Co:, Ltd:, Jinhua Baolin Technology Co:, Ltd:

Co:, Ltd:, China Automotive Industry Engineering Co:, Ltd:, Jinan Casting and Forging Institute Inspection and Testing Technology Co:, Ltd:, Nan'an CMC Standardization Research

Institute Co:, Ltd:, Shandong Jiechuang Machinery Co:, Ltd:, Qingdao Kaijie Heavy Industry Machinery Co:, Ltd:, Dongguan New Pivot Technology Service Co:, Ltd:, Qingdao

Dao Sanrui Machinery Manufacturing Co:, Ltd:, Weihai Gongyou Casting Machinery Co:, Ltd:, Qingdao Zhongzhida Environmental Protection Melting Equipment Co:, Ltd:, Qingdao Qingli

Environmental Protection Equipment Co:, Ltd:, Anhui Anhuang Machinery Co:, Ltd:, Anhui Pengyan New Materials Co:, Ltd:, and Sichuan Yulu Technology Co:, Ltd:

The main drafters of this document: Ding Renxiang, Fan Wengang, Ji Yan, Yu Yanqi, Cai Jin, Chen Huiling, Que Caiping, Li Wenjun, Wu Jun, Zhang Xuxia,

Wang Yongwu, Chen Miaoyong, Liu Xiaolong, Lu Jun, Zhu Bin, Cheng Kai, Su Liguo, Li Yi, Yan Zuoxiu, Zhao Peng, Duan Jinting, Sui Chengfu, Han Yong, Fang Rui, Gu Taicui:

According to the national requirements for the integration and streamlining of mandatory standards, this document is a recommended standard and serves as a supporting standard for GB 20905:

According to the classification of GB/T 15706-2012, this document belongs to Class C standard:

This document is of particular relevance to the following stakeholders concerned with the safety of the machinery covered by this document:

---Machine manufacturer;

---Health and Safety Agencies:

1 Scope

This document specifies safety requirements and/or risk reduction measures and usage information for cutting, grinding and finishing equipment used for cleaning castings, describing

corresponding verification method:

This document lists the requirements for use of cutting, grinding and finishing equipment for casting cleaning when used as intended and when errors are reasonably foreseeable by the manufacturer:

Examples of major hazards, dangerous states or dangerous events related to this type of equipment when used under normal conditions (see Appendix A):

This document applies to the design, manufacture and acceptance of cutting, grinding and finishing equipment for casting cleaning:

Note: Cutting, grinding and finishing equipment for casting cleaning include impact riser removal hammers, pouring riser separators, edge trimmers, band saw cutting machines, disc saw cutting machines, sand

Wheel cutters, suspended grinders, grinding cleaning machines, drum cleaning machines, vibration cleaning machines, CNC cutting centers, CNC grinding centers and automatic cleaning unit:

This document does not apply to cutting, grinding and finishing equipment for casting cleaning manufactured prior to the implementation of this document:

2 Normative reference documents

The contents of the following documents constitute essential provisions of this document through normative references in the text: Among them, the dated quotations

For undated referenced documents, only the version corresponding to that date applies to this document; for undated referenced documents, the latest version (including all amendments) applies to this document:

GB 2893-2008 Safety Color

GB 2894 Safety signs and guidelines for their use

GB/T 3766 General rules and safety requirements for hydraulic transmission systems and their components

GB/T 3836:15 Explosive atmospheres Part 15: Design, selection and installation of electrical installations

GB/T 4208-2017 Shell protection level (IP code)

GB/T 5226:1-2019 Mechanical and electrical safety mechanical and electrical equipment Part 1: General technical conditions

GB/T 6576 Machine tool lubrication system

GB/T 7932 General rules and safety requirements for pneumatic systems and their components

GB/T 8196-2018 General requirements for the design and manufacture of fixed and movable guards for mechanical safety guards

GB/T 9969 General Principles of Instructions for Use of Industrial Products

GB/T 12265 Minimum spacing for mechanical safety to prevent extrusion of human body parts

GB/T 14776 Ergonomic workplace size design principles and values

GB/T 15241:2 Ergonomic principles related to mental load Part 2: Design principles

GB/T 15706-2012 General principles for mechanical safety design risk assessment and risk reduction

GB/T 16251 Ergonomic principles for work system design

GB/T 16754 Design principles for mechanical safety emergency stop function

Remaining clauses in the full document

  • 3 Terms and Definitions
  • 4 Safety requirements and/or risk reduction measures
  • 5 Verification of safety requirements and/or risk reduction measures
  • 6 Usage information

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 23 pages — is available in the English PDF.

Referenced standards

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