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GB/T 41003.2-2021General technical specification for plastic foam mats—Part 2: Indoor polyvinyl chloride foam mats (English PDF)

塑料泡沫垫通用技术条件 第2部分:室内聚氯乙烯泡沫垫

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

December 31, 2021

Implementation date

July 1, 2022

Scope

GB/T 41003.2-2021 is the English-translated version of 塑料泡沫垫通用技术条件 第2部分:室内聚氯乙烯泡沫垫.

GB/T 41003.2-2021 is the Chinese national specification for indoor polyvinyl chloride (PVC) foam mats made by coating a woven or non-woven fabric substrate with PVC paste resin, plasticizers and other additives, then shaping, plasticizing and foaming it.

It sorts the mats into two categories by use and sets their physical and chemical properties, tested by methods covering tensile load and elongation at break, abrasion and slip resistance, colour fastness to rubbing, migratable elements, decomposable aromatic amine dyes, polycyclic aromatic hydrocarbons, volatile organic compounds, formamide and vinyl chloride monomer.

It also fixes specimen preparation and conditioning, exit-factory and type inspection and batch sampling, and may be used for non-foamed products as well. It was issued on 31 December 2021 and has applied since 1 July 2022.

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Document preview — GB/T 41003.2-2021

National Standard of the People's Republic of China

ICS
83.140.99
Classification
Y 27

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • Foreword
  • Introduction
  • 1 Scope
  • 2 Normative references
  • 3 Terms and definitions
  • 4 Classification
  • 5 Physical and chemical properties
  • 6 Test methods
  • 7 Inspection rules
  • Annex A (normative) List of aromatic amines that should not be decomposed in dyes under reducing conditions
  • Annex B (normative) List of polycyclic aromatic hydrocarbons

1 Scope

This document specifies the classification, physical and chemical properties, test methods and inspection rules for indoor polyvinyl chloride (PVC) foam mats.

This document applies to foam mats made from woven or non-woven fabrics as substrates, using polyvinyl chloride paste resin with plasticizers and other additives as coating material. These mats are manufactured through processes such as coating, shaping, plasticizing, foaming, and post-processing. Non-foamed products may also be manufactured using this document.

2 Normative references

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

GB/T 2918, Plastics -- Standard atmospheres for conditioning and testing

GB/T 3920, Textiles -- Tests for colour fastness - Colour fastness to rubbing

GB/T 3923.1, Textiles -- Tensile properties of fabrics -- Part 1: Determination of maximum force and elongation at maximum force using the strip method;

GB 6675.4-2014, Safety of toys -- Part 4: Migration of certain elements

GB/T 17592, Textiles -- Determination of the banned azo colourants

GB 18586-2001, Indoor decorating and refurbishing materials -- Limit of harmful substances of polyvinyl chloride floor coverings

GB/T 22048-2015, Determination of certain phthalate esters in toys and children products

GB/T 26193, Determination of the content of migration of Sb, As, Ba, Cd, Cr, Pb, Hg and Se from toy material -- ICP-MS

GB/T 28189, Textiles -- Determination of polycyclic aromatic hydrocarbons

GB/T 33345, Determination of short chain chlorinated paraffins in electrical and electronic products -- Gas chromatography-mass spectrometry

GB/T 34455, Paper, board and pulps -- Determination of 2,2-bis (4-hydroxyphenyl) propane (bisphenol A) -- Liquid chromatography

GB/T 34842, Footwear -- Chemical tests -- Determination of formamide

QB/T 5115-2017, Technical specification of polyvinyl chloride foam mat

QB/T 5354, Test method of artificial leather and synthetic leather. Determination of volatile organic compounds

QB/T 5447, Test method of artificial leather and synthetic leather. Determination of odour

3 Terms and definitions

There are no terms or definitions that require definition in this document.

4 Classification

Products are divided into two categories according to their uses, see Table 1.

5 Physical and chemical properties

The physical and chemical properties of the product should comply with the requirements of Table 2.

6 Test methods

6.1 Specimen extraction

From each batch of products, cut 0.5 m longitudinally as samples for physical and chemical performance testing. The quantity should meet the requirements for all physical and chemical performance tests in Chapter 5. Prepare the test specimens by removing 50 mm of width from each end of the sample.

6.2 Specimen condition adjustment and test environment

Unless otherwise specified, the specimens shall be conditioned in accordance with GB/T 2918 under a standard environment of (23±2)°C and (50±10)% relative humidity for a period of not less than 4 h. The test shall be conducted under this environment.

6.3 Tensile load and elongation at break

Conduct the test in accordance with GB/T 3923.1.

6.4 Abrasion resistance

Conduct the test in accordance with 5.10 of QB/T 5115-2017.

6.5 Slip resistance

Conduct the test in accordance with 5.11 of QB/T 5115-2017.

6.6 Color fastness to rubbing

Test according to GB/T 3920, rubbing 10 times back and forth. The worst result among the three specimens is deemed the test result.

6.7 Migratable elements

Test according to GB/T 26193. Sample preparation shall be in accordance with 8.2 of GB 6675.4-2014.

6.8 Decomposable aromatic amine dyes

Test according to GB/T 17592.

6.9 Total polycyclic aromatic hydrocarbons (PAHs)

Test according to GB/T 28189.

6.10 Volatile organic compounds

Test according to QB/T 5354.

6.11 Formamide content

Test according to GB/T 34842.

6.12 Vinyl chloride monomer

Test according to 5.3 of GB 18586-2001.

7 Inspection rules

7.1 Exit-factory inspection

The items are items numbered 1, 2, and 10 in Table 2.

7.2 Type inspection

The items are all those specified in Table 2.

Type inspection should be conducted in any of the following circumstances.

a) During the trial design inspection period for new products or when transferring old products to a new factory for production;

b) After mass production, if there are significant changes in materials or processes that may affect product quality and performance;

c) During formal production, periodic inspection (every six months) should be conducted regularly or after a certain amount of production has been accumulated;

d) When resuming production after a product suspension of more than 6 months;

e) When the results of the current exit-factory inspection differ significantly from those of the previous type inspection.

7.3 Sampling

Each batch of products must be of the same category, color, material, and specifications, and the quantity must not exceed 10000 pieces. Samples must be randomly selected from each batch. The total sample volume must be no less than 0.25 m². The dimensions of each individual sample must be no less than 100 mm × 100 mm. […]

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 15 pages — is available in the English PDF.

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