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GB/T 40330-2021Safety of machine tools - Stationary grinding machines (English PDF)

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Issued by

State Administration for Market Regulation, China National Standardization Administration

Level / Type

National · Recommended

Issue date

May 21, 2021

Implementation date

December 1, 2021

Scope

GB/T 40330-2021 (Safety of machine tools - Stationary grinding machines) is available as an English-translated PDF.

GB/T 40330-2021 — This document specifies the following types of stationary grinders that complete metal processing by grinding to eliminate hazards or reduce risks and/or Measures. ---1 category. Manually controlled grinders with no power drive shaft and no digital control. ---2.Manually controlled grinders with power drive shafts and limited digital control capabilities if applicable. ---3 category. digital control grinder. Note 1.For detailed information about the classification of grinders, see the definitions in 3.1 and 3.4. Note 2.The requirements of this document usually apply to all types of grinders. If some requirements only apply to a certain type of grinder, it will be clearly indicated which type of grinder. This document is also applicable to machine tools or grinding units integrated in automatic production lines, because the hazards and risks associated with such machine tools are independent of each other. The working machine tool is quite. This document does not apply to fixed honing machines, polishing machines and abrasive belt grinders, nor does it apply to IEC 61029-2-4 and IEC 61029-2-10 Of portable power tools.

Document preview — GB/T 40330-2021

National Standard of the People's Republic of China

Classification
J 55

Issued by: State Administration for Market Regulation, China National Standardization Administration

Contents

  • 1 Scope1
  • 2 Normative references1
  • 3 Terms and definitions3
  • 3.1 General terms3
  • 3.2 Grinding machine parts4
  • 3.3 Safe Operation Mode (MSO)5
  • 3.4 Type and category of grinder6
  • 3.5 Rotation speed and coordinate axis feed speed11
  • 4 List of main hazards12
  • 4.1 General requirements12
  • 4.2 Main hazardous areas12
  • 4.3 Main hazards and dangerous situations13
  • 5 Safety requirements and/or measures16
  • 5.1 General requirements16
  • 5.1.1 General16
  • 5.1.2 Requirements for various types of grinder protection devices16
  • 5.2 Specific requirements for the mechanical hazards summarized in 1.1~1.4, 1.6 and 1.7 in Table217
  • 5.2.1 Type 1 grinder. manual control grinder without power drive shaft and digital control17
  • 5.2.2 Grinding machine of type 2.There is a power drive shaft, if applicable, it can be equipped with a manual control grinder with limited digital control capability19
  • 5.2.3 Type 3 grinder. digital control grinder19
  • 5.2.4 Tool holding device21
  • 5.2.5 Workholding21
  • 5.2.6 Vertical or inclined axis under gravity21
  • 5.2.7 Machine operation mode21
  • 5.2.8 Optional or additional device for grinder25
  • 5.3 Specific requirements for electrical hazards26
  • 5.4 Specific requirements for noise hazards27
  • 5.5 Specific requirements for vibration hazards27
  • 5.6 Specific requirements for radiation risks27
  • 5.7 Specific requirements for material or substance hazards27
  • 5.7.1 General requirements27
  • 5.7.2 Equipment using metalworking cutting fluid28
  • 5.7.3 Protective measures against fire and explosion hazards29
  • 5.8 Specific requirements for the dangers of neglecting ergonomics30
  • 5.9 Specific requirements for accidental start, overtravel or overspeed generation of danger31
  • 5.10 Specific requirements for hazards arising from speed changes32
  • 5.11 Specific requirements for dangerous power failure32
  • 5.12 Specific requirements for dangerous control circuit failure33
  • 5.13 Specific requirements for the risk of fluid ejection or substance ejection35
  • 5.13.1 General requirements35
  • 5.13.2 Protective device to avoid throwing out when the abrasive tool is broken35
  • 5.13.3 Device to prevent the workpiece and the parts on the workpiece from being thrown out36
  • 5.14 Specific requirements for hazards arising from lack of stability36
  • 5.15 Specific requirements for the hazards caused by people slipping, tripping and falling36
  • 6 Verification of safety requirements and/or protective measures37
  • 7 Use Information39
  • 7.1 Sign39
  • 7.2 Usage information39
  • 7.2.1 General requirements39
  • 7.2.2 Tool41
  • 7.2.3 Workpiece clamping41
  • 7.2.4 Machine functions acquired by the NC operation panel41
  • 7.2.5 Restart41
  • 7.2.6 Noise41
  • 7.2.7 Vibration42
  • 7.2.8 Auxiliary loading and unloading equipment42
  • 7.2.9 Residual risks that should be paid attention to when using machine tools42
  • 7.2.10 Grinding machine installation instructions43
  • 7.2.11 Machine cleaning instructions43
  • Appendix A (normative) Abrasive protective cover, work area protective device and the combination of the two44
  • A.1 General44
  • A.2 Abbreviations and symbols44
  • A.3 Requirements for abrasive protective covers and work area protective devices45
  • A.3.1 Shape and opening angle of the protective cover for abrasive tools45
  • A.3.2 Wall thickness and material53
  • A.3.3 Composite abrasive protective cover64
  • A.3.4 Transparent baffle for bench or floor grinder65
  • A.3.5 Work area closure device66
  • A.3.6 Observation window attached to the work area closing device67
  • A.3.7 Strength verification, test69
  • A.4 Design guidelines for abrasive protective covers and connecting devices69
  • A.4.1 General69
  • A.4.2 Energy of abrasive tool fragments70
  • A.4.3 Determine the wall thickness of the abrasive protective cover70
  • A.4.4 Design of the connecting device of the abrasive protective cover71
  • Appendix B (Informative) Impact Test of Protective Devices---Collision Test73
  • B.1 General Principle73
  • B.2 Test method73
  • B.2.1 Principle73
  • B.2.2 Test conditions73
  • B.2.3 Test equipment73
  • B.2.4 Test sample74
  • B.3 Results74
  • B.3.1 Damage situation74
  • B.3.2 Evaluation75
  • B.4 Test report75
  • Appendix C (informative) Impact test of protective devices---projectile impact76
  • C.1 General76
  • C.2 Test method76
  • C.2.1 Principle76
  • C.2.2 Test conditions76
  • C.2.3 Test equipment76
  • C.2.4 Test procedure78
  • C.3 Test results78
  • C.3.1 Damage78
  • C.3.2 Evaluation78
  • C.4 Test report79
  • Appendix D (Normative) Grinding tool clamping method and safety requirements for clamping device80
  • D.1 General80
  • D.2 Clamping method80
  • D.3 General requirements80
  • D.4 Flange design80
  • D.4.1 Clamping force and tightening torque80
  • D.4.2 External clamping diameter, radial width and cover80
  • D.4.3 Stiffness82
  • D.4.4 Marking of flange83
  • D.5 Device for installing abrasive tools with clamping mandrel83
  • D.5.1 Centering threaded mandrel83
  • D.5.2 Measuring method of radial runout error of spring chuck84
  • D.5.3 Abrasive mandrel model 2, 35, 36, 37 (see EN12413) and abrasive tool comparison84
  • Appendix E (informative) Noise suppression89
  • Appendix F (informative) Noise determination90
  • F.1 Method90
  • F.2 Operating conditions90
  • Appendix G (Normative) Requirements for grinding machines for processing flammable materials and generating explosive dust91
  • G.1 Wet grinding equipment (see Figure G.1)91
  • G.2 Dry grinding equipment generates wet sedimentation through instant humidification (see Figure G.2)91
  • G.3 Dry grinding equipment produces wet sedimentation through a wet collection system (see Figure G.3)92
  • Appendix H (Informative) Measures taken when using flammable metalworking cutting fluid93
  • H.1 Choosing low-volatility metalworking cutting fluid93
  • H.2 Labyrinth-type sealed fireproof structure93
  • H.3 Prevent flames from entering the suction and exhaust system94
  • H.4 Design of pressure relief surface size94
  • Appendix I (informative) Examples of combined exhaust and fire extinguishing measures using flammable metalworking cutting fluids96
  • Appendix J (Informative) Functional Safety---Example of Monitoring the Speed Limitation of Grinding Wheel Spindle97
  • J.1 General requirements97
  • J.2 Security features97
  • J.3 Calculation of failure probability98
  • Appendix K (informative) MSO3 (special mode optional for manual intervention under restricted operating conditions) Example100
  • K.1 General requirements100
  • K.2 Example 1.The control of the new NC program running during the setting operation100
  • K.2.1 State100
  • K.2.2 Security Requirements Realization101
  • K.3 Example 2.Positioning of the forming rail on the mobile worktable and dressing of the forming wheel101
  • K.3.1 State101
  • K.3.2 Implementation of safety requirements103
  • Reference104

Foreword

This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for Standardization Work Part 1.Structure and Drafting Rules of Standardization Documents"

Drafting.

This document uses the redrafting method to modify and adopt ISO 16089.2015 "Safety Fixed Grinding Machine for Machine Tools".

The technical differences between this document and ISO 16089.2015 and the reasons are as follows.

---Regarding normative reference documents, this document has made adjustments with technical differences to adapt to my country's technical conditions and adjustments.

The situation is collectively reflected in Chapter 2 "Normative Reference Documents", with specific adjustments as follows.

* Replace IEC 60204-1.2009 with GB/T 5226.1-2019 which is equivalent to adopting international standards;

* Replace IEC 60825-1 with GB 7247.1 which is equivalent to adopting international standards;

* Replace ISO 3834-1 with GB/T 12467.1 which is equivalent to adopting international standards;

* Replace IEC 61800-5-2 with GB/T 12668.502-2013 which is equivalent to adopting international standards;

* Replace ISO 4871 with GB/T 14574, which is equivalent to adopting international standards;

* Replace ISO 11161 with GB/T 16655 which is equivalent to adopting international standards;

* Replace ISO 13850 with GB/T 16754 which is equivalent to adopting international standards;

* Replace ISO 13849-1.2006 with GB/T 16855.1-2018 which is equivalent to adopting international standards;

* Replace ISO 447 with GB/T 17161, which is equivalent to adopting international standards;

* Replace ISO 13856-2 with GB/T 17454.2 which is equivalent to the international standard;

* Replace IEC 61000-6-2 with GB/T 17799.2 which is equivalent to adopting international standards;

* Replace IEC 61000-6-4 with GB/T 17799.4-2012 which is equivalent to adopting international standards;

* Replace ISO 14122-1 with GB/T 17888.1 which is equivalent to adopting international standards;

* Replace ISO 14122-2 with GB/T 17888.2 which is equivalent to adopting international standards;

* Replace ISO 14122-3 with GB/T 17888.3 which is equivalent to adopting international standards;

* Replace ISO 14122-4 with GB/T 17888.4 which is equivalent to adopting international standards;

* Replace ISO 14119.1998 with GB/T 18831-2017, which is equivalent to the international standard;

* Replace ISO 5817 with GB/T 19418-2003, which is equivalent to adopting international standards;

* Replace ISO 15607 with GB/T 19866 which is equivalent to adopting international standards;

* Replace IEC 62061 with GB 28526 which is equivalent to adopting international standards;

* Replace ISO 2553 with GB/T 324, which is modified to adopt international standards;

* Replace ISO 4413 with GB/T 3766-2015 modified to adopt international standards;

* Replace ISO 14120.2002 with GB/T 8196-2018 which is modified to adopt international standards;

* Replace ISO 14118.2000 with GB/T 19670-2005, which is modified to adopt international standards;

* Replace ISO 9606-2 with GB/T 24598 modified to adopt international standards;

* Deleted ISO 19719 and EN1127-1;

* Added GB/T 16251, GB/T 18717.1 and GB/T 18717.2;

---Added "provide warning signs" [see 5.2.1c)4) and 5.2.2e)4)], because domestic manual machine tools cannot do 1), 2), 3)

Requirements to adapt to the actual situation of most SMEs;

---Added "(except the lateral feed mechanism of external cylindrical grinding machine tool)" [see 5.9e)1)i] to adapt to the horizontal

The structural characteristics of the feed mechanism;

---Added "If the material of the abrasive protective cover is made of a rolled steel plate with a tensile strength of not less than 415N/mm2, the wall thickness of the circumferential plate is tp

The wall thickness ts of the side panel and the side panel can be used not less than the value listed in Table A.8; if the Q235 rolled steel plate with better welding performance is selected (resistant

The tensile strength is 375N/mm2~460N/mm2), and its wall thickness should not be lower than the value listed in Table A.8; when the tensile strength is not low

When using 150N/mm2 gray cast iron, its wall thickness should not be lower than the value listed in Table A.9; when malleable cast iron is selected, its wall thickness should not be lower than that listed in Table A.9.

Should be lower than 2 times the value listed in Table A.8."(See A.3.2.1 and Table A.8, Table A.9) to adapt to the actual situation of my country's grinding machine industry

Happening.

This document has made the following editorial changes.

---The standard name was changed to "Safety Fixed Grinding Machine for Machine Tool";

---Deleted the description part in the scope (see Chapter 1).

1 Scope

This document specifies the following types of stationary grinders that complete metal processing by grinding to eliminate hazards or reduce risks and/or

Measures.

---1 category. Manually controlled grinders with no power drive shaft and no digital control.

---2.Manually controlled grinders with power drive shafts and limited digital control capabilities if applicable.

---3 category. digital control grinder.

Note 1.For detailed information about the classification of grinders, see the definitions in 3.1 and 3.4.

Note 2.The requirements of this document usually apply to all types of grinders. If some requirements only apply to a certain type of grinder, it will be clearly indicated which type of grinder.

This document is also applicable to machine tools or grinding units integrated in automatic production lines, because the hazards and risks associated with such machine tools are independent of each other.

The working machine tool is quite.

This document does not apply to fixed honing machines, polishing machines and abrasive belt grinders, nor does it apply to IEC 61029-2-4 and IEC 61029-2-10

Of portable power tools.

2 Normative references

The contents of the following documents constitute the indispensable clauses of this document through normative references in the text. Among them, dated quotations

Only the version corresponding to that date is applicable to this document; for undated reference documents, the latest version (including all amendments) is applicable to

This document.

GB/T 324 Symbol notation for welds (GB/T 324-2008, ISO 2553.1992, MOD)

GB/T 3766-2015 General rules and safety requirements for hydraulic transmission systems and their components (ISO 4413.2010, MOD)

GB/T 5226.1-2019 Electrical safety of machinery Electrical equipment of machinery Part 1.General technical conditions (IEC 60204-1.

2016, IDT)

GB 7247.1 Safety of laser products Part 1.Equipment classification and requirements (GB 7247.1-2012, IEC 60825-1..2007,

IDT)

GB/T 7932-2017 General rules and safety requirements for pneumatic systems and their components (ISO 4414.2010, IDT)

GB/T 8196-2018 General requirements for the design and manufacture of fixed and movable protective devices for mechanical safety protection devices

(ISO 14120.2015, IDT)

GB 11291.1-2011 Safety requirements for robots used in industrial environments Part 1.Robots (ISO 10218-1.2006,

ISO 10218-1/Cor.1.2007, IDT)

GB/T 12467.1 Quality Requirements for Fusion Welding of Metallic Materials Part 1.Selection Criteria for Corresponding Grades of Quality Requirements (GB/T 12467.1-

2009, ISO 3834-1.2005, IDT)

GB/T 12668.502-2013 Speed control electric drive system Part 5-2.Safety requirements function (IEC 61800-5-2.

2007, IDT)

GB/T 14574 Labeling and verification of noise emission values of acoustic machinery and equipment (GB/T 14574-2000, eqvISO 4871.

1996)

GB/T 15706-2012 General Principles of Mechanical Safety Design Risk Assessment and Risk Reduction (ISO 12100.2010, IDT)

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — all pages — is available in the English PDF.

Referenced standards

Normative references

GB/T 324 · GB/T 324-2008 · ISO 2553.1992 · GB/T 3766-2015 · ISO 4413.2010 · GB/T 5226.1-2019 · IEC 60204 · IEC 60825 · GB/T 7932-2017 · ISO 4414.2010 · GB/T 8196-2018 · ISO 14120.2015 · GB 11291.1-2011 · ISO 10218 · GB/T 12467.1 · ISO 3834 · GB/T 12668.502-2013 · IEC 61800 · GB/T 14574 · GB/T 14574-2000 · GB/T 15706-2012 · ISO 12100.2010

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