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GB/T 40324-2021Non-destructive testing—Testing method for large diameter round bars by focused ultrasound (English PDF)

无损检测 大直径圆棒聚焦超声检测方法

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

May 21, 2021

Implementation date

December 1, 2021

Scope

GB/T 40324-2021 is the English-translated version of 无损检测 大直径圆棒聚焦超声检测方法.

GB/T 40324-2021 is the Chinese national method for immersion ultrasonic testing of large-diameter round bars with zone-focused beams, produced either by several single-element focused probes or by phased array probes.

It applies to bars of special metals such as titanium alloys and superalloys, at least 100 mm in diameter and formed by forging, extrusion or rolling, where high sensitivity and signal-to-noise ratio are needed to find small defects in material for key aerospace components.

It covers the principle of the method, general requirements, the testing procedure, acceptance, and the test record and report. Informative annexes give recommended probe parameters, zone inspection plans for different bar sizes, acceptance of special titanium alloy bars and reference test blocks. It was issued on 21 May 2021 and has applied since 1 December 2021.

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Document preview — GB/T 40324-2021

National Standard of the People's Republic of China

ICS
19.100
Classification
J 04

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • Foreword
  • 1 Scope
  • 2 Normative references
  • 3 Terms and definitions
  • 4 Principles of the method
  • 5 General requirements
  • 6 Testing procedure
  • 7 Acceptance
  • 8 Test record and test report
  • Appendix A (informative) Recommended single-element zone focus detection probe parameters
  • Appendix B (informative) Recommended partition inspection plan for different specifications of round bars
  • Appendix C (Informative) Acceptance of Special Titanium Alloy Round Bars (phi100mm~phi356mm)
  • Appendix D (informative) Recommended round bar comparison test block for ultrasonic zone focus detection
  • Appendix E (informative) Recommended round bar comparison test block for ultrasonic phased array testing

Foreword

This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for Standardization Work Part 1: Structure and Drafting Rules of Standardization Documents" Drafting.

1 Scope

This document specifies the general ultrasonic testing of large-diameter round rod water immersion zone focusing (multiple single-element focusing probes or ultrasonic phased array probes). Requirements, testing procedures and acceptance, etc.

This document is applicable to special metal round bars (titanium alloys) with a diameter of not less than 100mm and prepared by forging, extrusion, rolling and other forming processes. Gold, superalloys, etc.) sub-regional focused ultrasonic testing of water immersion.

Note: Special metal round bars mainly refer to higher material quality requirements, so higher detection sensitivity and signal-to-noise ratio are required to achieve the purpose of detecting small defects Metal round bars. It is mostly used to manufacture certain key components in the aerospace field.

2 Normative references

The contents of the following documents constitute the indispensable clauses of this document through normative references in the text. Among them, dated quotations Only the version corresponding to that date is applicable to this document; for undated reference documents, the latest version (including all amendments) is applicable to this document.

GB/T 9445 Non-destructive testing personnel qualification and certification

GB/T 12604.1 Non-destructive testing term Ultrasonic testing

GB/T 20737 Non-destructive testing general terms and definitions

GB/T 36439 Non-destructive testing aviation non-destructive testing personnel qualification and certification

ASTM E317 does not use electronic measuring instruments to evaluate the performance characteristics of pulse reflection ultrasonic testing systems (Standard Practice for Evaluating Performance Characteristics of Ultrasonic Pulse-Echo Testing Instruments and Systems without the Use of Electronic Measurement Instruments)

ASTM E1065 Ultrasonic Probe Performance Evaluation Guide (Standard Practice for Evaluating Characteristics of Ultrasonic Search Units)

3 Terms and definitions

The following terms and definitions defined in GB/T 12604.1 and GB/T 20737 apply to this document.

3.1 Dynamic depth focusing; DDF

In the ultrasonic phased array detection, the focus rule is controlled so that the sound beam is focused at a fixed depth in the inspected material when it is emitted, and the focus is at the same time when receiving. Change within a certain depth range.

3.2 Horizontal limit

The maximum readable length of the horizontal scan line determined by the electronic or physical limits displayed by the A-type ultrasonic detector.

3.3 Vertical limit

The maximum readable height of the display signal determined by the electronic or physical limits of the A-type ultrasonic detector.

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 31 pages — is available in the English PDF.

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