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GB/T 33979-2017Test methods for proton exchange membrane fuel cell power system at subzero environment (English PDF)

质子交换膜燃料电池发电系统低温特性测试方法

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

July 12, 2017

Implementation date

February 1, 2018

Scope

GB/T 33979-2017 is the English-translated version of 质子交换膜燃料电池发电系统低温特性测试方法.

GB/T 33979-2017 is the Chinese national test method standard for proton exchange membrane fuel cell power systems in a subzero environment.

It fixes the general safety requirements, the test conditions, the test platform, the routine tests to be run before the low temperature test, the low temperature test methods and the test report, and it applies to the storage, startup and working performance tests of a complete system that uses air as the oxidant.

Subzero startup is defined as reaching 90% of the rated output power from a cold state below zero degrees Celsius. The routine tests cover gas tightness, startup and power generation performance, while the subzero tests record the startup time, the hydrogen mass flow and the voltage and current of the stack. It was issued on 12 July 2017 and has applied since 1 February 2018.

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Document preview — GB/T 33979-2017

National Standard of the People's Republic of China

ICS
27.070
Classification
K 82

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • Foreword3
  • 1 Scope4
  • 2 Normative references5
  • 3 Terms and definitions5
  • 4 General safety requirements6
  • 5 Test conditions6
  • 6 Test platform6
  • 7 Routine test prior to subzero environment test8
  • 8 Subzero environment test10
  • 9 Test report14
  • Annex A (informative) Shutdown procedures used for subzero storage17
  • Annex B (informative) Test report18

Foreword

This Standard was drafted in accordance with the rules given in GB/T 1.1-2009.

1 Scope

This Standard specifies, at low temperature environment (subzero), the general safety requirements, test conditions, test benches, routine tests before low temperature test, and low temperature test methods and test reports of proton exchange membrane fuel cell power system.

This Standard is applicable to the storage test, startup test, working performance test of proton exchange membrane fuel cell power system at low temperature environment (subzero) that use air as oxidant.

This Part is applicable to the complete fuel cell power system.

NOTE: According to the needs, realize the locking function. The system consists of some or all of the following components.

- fuel processing system. a system for metering, adjusting, processing, and pressure-regulating of fuel needed for fuel cell power system;

- air processing system. a system for metering, adjusting, processing, and pressure-applying of air needed for fuel cell power system;

- thermal management system. related parts that provide cooling and heat dissipation to maintain heat balance inside the fuel cell power system, also recover waste heat and assist the heating system during start-up;

- water treatment system. treat recycled or added water for use in fuel cell power system;

- power regulation system. control that the generated power matches user-specified power requirements;

- automatic control system. consist of sensors, actuators, valves, switches, and logic components to maintain fuel cell power system parameters within the manufacturer's set-up without manual intervention;

- ventilation system. provide air to the chamber of fuel cell power system through natural or mechanical methods;

- fuel cell stack. an assembly consisting of a plurality of single cells, plates, cooling plates, common pipes and supporting structures; its typical function is to convert hydrogen-rich gases and air into direct current, heat, water, and other by-products through electrochemical reactions;

- fuel cell module. consist of one or more fuel cell stacks, electrical coupling devices for transmitting electrical energy from the stacks, and monitoring devices;

- built-in energy storage device. an energy storage device inside the system, used to help or supplement the fuel cell module to supply internal or external loads.

2 Normative references

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

GB/T 18384.3-2001, Electric vehicles - Safety specification - Part 3. Protection of persons against electric hazards

GB/T 20042.2-2008, Proton exchange membrane fuel cell - General technical specification of fuel cell stacks

GB/T 25319-2010, Fuel cell power system used for motor vehicles - Technical specification

GB/T 27748.1, Stationary fuel cell power system - Part 1: Safety

GB/T 27748.2-2013, Stationary fuel cell power systems - Part 2. Performance test methods

GB/T 28816, Fuel cell - Terminology

3 Terms and definitions

For the purposes of this document, the terms and definitions defined in GB/T 28816 and GB/T 31035 as well as the followings apply.

3.1 Subzero startup

a process that the fuel cell power system achieves 90% output power rating from a cold state below 0°C

4 General safety requirements

The general safety requirements for proton exchange membrane fuel cell stack shall comply with the provisions of 4.2 in GB/T 20042.2.

5 Test conditions

When testing, the test conditions shall meet the following requirements. […]

6 Test platform

6.1 Test equipment and requirements

The subzero environmental test chamber and the fuel cell power system test platform required for the test of the fuel cell power system shall at least meet the following requirements. […]

6.2 Test equipment and precision

The equipment and precision used for testing are required as follows. […]

6.3 Test item

Under the specified subzero environment conditions, the proton exchange membrane fuel cell power system is mainly tested in the following three aspects.

7 Routine test prior to subzero environment test

7.1 General

The fuel cell power system manufacturer provides a complete test fuel cell power system, and related technical parameters such as fuel, air, coolant, auxiliary power input, and auxiliary heat input required for the operation of the fuel cell power system.

7.2 Gas tightness test

Conduct gas leakage test of fuel cell power system in accordance with 5.1.1 of GB/T 25319-2010.

7.3 Startup test

According to the startup procedures specified by the manufacturer of fuel cell power system, conduct the startup test of fuel cell power system. Record the state from cold startup to idle, rated power output, peak power, fuel input and output flow, air input and output flow, auxiliary power input, auxiliary heat input, purge time and energy consumption of fuel cell power system.

7.4 Power generation performance test

According to the manufacturer's regulations for fuel cell power system, the fuel cell power system operates stably at idle and at rated power output. Record the fuel input flow rate, air input flow rate, auxiliary power input, auxiliary heat input, and power output and heat output of the fuel cell power system within the specified operating time period.

8 Subzero environment test

8.1 General

The subzero storage, subzero startup test items of fuel cell power system shall be conducted according to test purpose under different state of fuel cell power system.

8.3 Test data collection

Test data to be collected. startup time, mass flow rate of hydrogen, voltage of fuel cell stack, current of fuel cell stack, voltage of external auxiliary system, current of external auxiliary system, control system voltage (12V, 24V), control system current (12V, 24V).

8.4 Subzero environment test process

8.4.1 General

According to the test requirements, perform the storage and startup tests of fuel cell power system in subzero temperature environment (such as 0°C ~ -40°C). The specific ambient temperature is determined according to test requirements.

The fuel cell power system runs automatically according to the manufacturer's requirements during the test.

8.4.2 Subzero storage test
8.4.3 Subzero startup and operation test
8.4.3.1 Test steps

According to the following steps, perform the subzero startup test of fuel cell power system.

8.4.3.2 Test data processing

Process the test data according to the following requirements. […]

9 Test report

9.1 General

The test report shall provide enough accurate, clear and objective test data for analysis and reference. The report includes three forms. summarized, detailed and complete. Each form of report shall include the appropriate title page and directory.

9.2 Title page

The title page shall describe the following information.

9.3 Directory

Each form of report shall provide the appropriate directory.

9.4 Summarized report

The summarized report shall include the following information.

9.5 Detailed report

The detailed report shall add the following information in addition to the summarized report content.

9.6 Complete report

The complete report shall add a copy of the original data sheet outside of the detailed report content. […]

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 18 pages — is available in the English PDF.

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