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GB/T 19243-2003Rubber, vulcanized or thermoplastic -- Methods of test for staining in contact with organic material (English PDF)

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Issued by

General Administration of Quality Supervision, Inspection and Quarantine of PRC

Level / Type

National · Recommended

Issue date

July 1, 2003

Implementation date

January 1, 2004

Scope

GB/T 19243-2003 (Rubber, vulcanized or thermoplastic -- Methods of test for staining in contact with organic material) is available as an English-translated PDF.

GB/T 19243-2003 — This standard specifies three test methods for evaluating the staining of vulcanized rubber or thermoplastic rubber in contact with organic materials: Method A - Contact stain and migration stain; Method B - Extraction stain; Method C - Penetration stain.

This standard applies to the evaluation of the grade of staining of vulcanized or thermoplastic rubber in contact with organic materials

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Document preview — GB/T 19243-2003

National Standard of the People's Republic of China

ICS
83.060
Classification
G 40

Issued by: General Administration of Quality Supervision, Inspection and Quarantine of PRC

Contents

  • Foreword...3
  • Introduction...5
  • 1 Scope...6
  • 2 Normative references...6
  • 3 Terms and definitions...7
  • 4 Principles...7
  • 5 Devices...8
  • 6 Specimen...9
  • 7 Number of specimens...11
  • 8 Procedures...11
  • 9 Recommended illumination conditions...14
  • 10 Evaluation of stain degree...14
  • 11 Test report...15

Foreword

This standard modifies and uses ISO 3865:1997 "Rubber, vulcanized or

thermoplastic - Methods of test for staining in contact with organic material"

(English version).

This standard was redrafted in accordance with ISO 3865:1997. The technical

differences and reasons are as follows:

- ADD a sentence "This standard applies to the evaluation of the grade of

staining of vulcanized or thermoplastic rubber in contact with organic

materials" (clause 1 of this version), for the user to be more specific.

- Make reference to the ISO 2393 "Rubber test mixes - Preparation, mixing

and vulcanization - Equipment and procedures" and ISO 4665-3 "Rubber,

vulcanized - Resistance to weathering - Part 3: Methods of exposure to

artificial light" as cited in ISO 3865:1997, which are corresponding national

standard GB 6038 and GB/T 12831.

a) The main technical differences between the reference standard GB 6038 and

ISO 2393 are as follows:

- ISO 2393 specifies that carbon black needs to be dried and conditioned

before weighing; whilst GB 6038 has no this requirement, because many

manufacturers in China do not have such conditions.

- ISO 2393 specifies that the temperature control range of the flat vulcanizing

press is ±0.50 °C; whilst GB 6038 specifies it as ±10 °C, because many flat

vulcanizing presses in China cannot reach this accuracy.

- ISO 2393 specifies the micro-internal mixing procedures; whilst GB 6038

does not specify it, because micro-internal mixers are not yet widely

available in China.

b) The main technical differences between the reference standards GB/T 12831

and ISO 4665-3 are as follows:

- The radiation dose method in GB/T 12831 is determined only by

instrumental method, whilst in ISO 4665-3 uses the blue wool fabric

standard to determine the radiation dose, meanwhile details the method of

using the blue wool fabric standard to determine the radiation dose,

because there is no blue wool fabric standard when GB/T 12831 is

formulated.

- GB/T 12831 makes reference to the 5 grades as specified in GB/T 3511 to

evaluate the appearance change of the specimen after exposure; whilst

Rubber, vulcanized or thermoplastic - Methods of test

for staining in contact with organic material

Warning - Personnel using this standard shall have hands-on experience

in formal laboratory work. This standard does not address all possible

safety issues. The user is responsible for taking appropriate safety and

health measures and ensuring compliance with the conditions set by the

relevant national regulations.

1 Scope

This standard specifies three test methods for evaluating the staining of

vulcanized rubber or thermoplastic rubber in contact with organic materials:

Method A - Contact stain and migration stain;

Method B - Extraction stain;

Method C - Penetration stain.

This standard applies to the evaluation of the grade of staining of vulcanized or

thermoplastic rubber in contact with organic materials

2 Normative references

The provisions in following documents become the provisions of this standard

through reference in this standard. For the dated references, the subsequent

amendments (excluding corrections) or revisions do not apply to this standard;

however, parties who reach an agreement based on this standard are

encouraged to study if the latest versions of these documents are applicable.

For undated references, the latest edition of the referenced document applies.

GB/T 250 Gray scale for assessing change in color (GB 250-1995, idt ISO

105-A02:1993)

GB 730 Textiles - Tests for color fastness - Blue wool standards for color

fastness to light and weathering (GB 730-1998, eqv ISO 105-13:1994)

GB/T 3512 Rubber, vulcanized or thermoplastic - Accelerated ageing and

heat resistance tests - Air-oven method (GB/T 3512-2001, eqv ISO 188:1998)

4.2 Method B (assessment of extraction stain): Allow the test liquid to pass over

the surface of the tested rubber, to be in contact with the specified organic

material. If required, the organic material is then thermally-irradiated.

4.3 Method C (assessment of penetration stain): Bond a designated light-

colored thin-layer to the tested rubber. Then the thin-layer is thermally-irradiated.

4.4 Assessment of stain: Use the visual observation method for qualitative

assessment. Use the grey scale for assessment. Use the reflectance

spectrophotometer for assessment.

5 Devices

5.1 Hot-air aging box: It is in accordance with GB/T 3512.

5.2 Artificial light source: A xenon lamp that, through filtering, gives the spectral

distribution equivalent to sunlight, meets the requirements of GB/T 12831,

meets the requirements of 9.1. It is applicable to method A, method B, method

C.

5.3 Radiation chamber: It includes lamp and sample holder, which meet the

requirements of 9.3 and 9.4. It is applicable to method A, method B, method C.

5.4 Thermocouple or blackboard thermometer: See GB/T 12831. It is used to

measure the surface temperature of the specimen. It is applicable to Method A,

Method B, Method C.

5.5 Apparatus for determining light intensity: It in accordance with the

wavelength range as given in 9.1. It is applicable to Method A, Method B,

Method C. It is recommended to use it.

5.6 Blue wool standard parts: It is in accordance with GB/T 730. It is applicable

to Method A, Method B, Method C.

5.7 Gray scale: It complies with the provisions of GB/T 250. It is applicable to

Method A, Method B, Method C.

5.8 Reflective spectrophotometer: The wavelength range is 400 nm ~ 600 nm.

It is applicable to Method A, Method B, Method C.

5.9 Beaker and drip device: It is applicable to method B.

5.10 Drip holder and drying rack: It is applicable to method C.

provisions of GB 6038. Roll the un-vulcanized rubber to a thickness of 2.0 mm

± 0.2 mm. The both sides are protected by inert materials such as starched

cambric cloth or polyethylene film. Cut the film to the desired molded size.

Roll the light-colored thin rubber layer to a thickness of 0.5 mm ± 0.05 mm. Use

a protective aluminum foil at least on one side to flatten it.

When bonding, remove the protective layer from one side of the test rubber and

the thin layer. It may use a plate press or a press roll to apply pressure, to firmly

press the two exposed surfaces together, to ensure that the aluminum foil

remains outside the thin layer.

Place the assembly which contains the aluminum foil in a flat vulcanizer for

molding and vulcanizing. Pay attention to locate the thin layer and the aluminum

foil at the bottom of the mold. The test report shall contain the vulcanization

conditions. The protective layer on the thin layer is retained before the test.

6.3.3 Painted specimens

Immerse the vulcanized rubber specimen in a 25 mm depth paint (see 6.2).

Then hang it on an appropriate holder to dry it. After drying, immerse it in the

paint for the second time. Then dry it again until the surface is not sticky.

Dissolve the un-vulcanized thin rubber layer in a suitable solvent (volume ratio

1:6) to prepare an adhesive paste instead of the paint. The preparation

procedure of the specimen is the same as the preparation procedure of the

painted specimen.

The aluminum foil immersed in the varnish/adhesive paste is used as a blank

specimen.

The thickness of the varnish layer is 0.1 mm ± 0.02 mm. The thickness of the

adhesive paste layer is 0.16 mm ± 0.04 mm.

6.4 Blank specimen and reference specimen

6.4.1 Blank specimen

Except that the tested rubber is replaced by inert material, the blank specimen

and the tested rubber are prepared and processed by the same method. The

appropriate inert material which is used to replace rubber specimen is 0.4 mm

~ 0.6 mm thick aluminum foil.

6.4.2 Reference specimen

The reference specimen has the same structure as the tested specimen (6.1 ~

6.3) and is prepared in the same manner. However, it shall use appropriate

method to avoid light exposure, that is, use appropriate covering during

recommended in clause 9, illuminate the painted surface of the specimen. Then

use the distilled water which contains approximately 2% (mass fraction) non-

alkaline detergent to rinse this sheet. Follow the requirements of clause 10 to

evaluate the penetration stain.

The blank test is carried out in parallel with the stain test. Compare the blank

specimen to evaluate the degree of stain.

9 Recommended illumination conditions

9.1 Intensity

The light source is a xenon lamp (see 5.2). The wavelength of the lamp is 300

nm ~ 830 nm. the radiant intensity of the specimen surface is 1000 W/m2 ± 200

W/m2.

9.2 Illumination time

Unless otherwise specified, the suitable illumination time is 24 h, 48 h or 168 h.

Alternatively, illuminate the specimen together with the blue wool standard

piece (see 5.6), until one of the previously selected standard piece 3, standard

piece 4 or standard piece 6 presents a gray color which is equivalent to grade-

4 of grey scale (see 5.7) between the illuminated area and the non-illuminated

area.

9.3 Surface temperature

The surface temperature of the specimen is 55 °C ± 3 °C. Use a blackboard

thermometer (see 5.4) to make measurement.

9.4 Position arrangement of specimen

When several specimens are simultaneously exposed to light, take care to

make all specimens are illuminated equally. The change in radiant intensity at

any point on the surface of the specimen shall not exceed ±10% of the average.

These requirements may be achieved by rotating the specimen around the

xenon lamp.

10 Evaluation of stain degree

The evaluation of stain degree may be carried out by the methods as specified

in 10.1, 10.2, 10.3. The degree of stain is evaluated in accordance with Table

1.

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 15 pages — is available in the English PDF.

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