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GB/T 18454-2019Laminated bags for aseptic packaging of liquid food (English PDF)

液体食品无菌包装用复合袋

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

May 10, 2019

Implementation date

December 1, 2019

Scope

GB/T 18454-2019 is the English-translated version of 液体食品无菌包装用复合袋.

GB/T 18454-2019 covers the laminated bags used for the aseptic packaging of liquid food, inner bags of plastic with plastic, aluminium foil or metal vapour-deposited film, fitted with a filling port and sterilised before use.

It defines aseptic packaging, the laminated bag itself, sterilization, bioburden and the sterility assurance level, then sets the structure and classification, the technical requirements, the test methods, the inspection rules and the marking, packaging, transport and storage.

The test methods cover thickness deviation, oxygen and water vapour permeability, light transmittance, tensile strength and nominal strain at break, peel force, hot seal strength, food safety performance, and the radiation sterilization dose with its marking and microbiological checks.

Paper-based laminated bags are outside its scope. It partially replaces GB 18454-2001, was issued on 10 May 2019 and has applied since 1 December 2019.

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Document preview — GB/T 18454-2019

National Standard of the People's Republic of China

ICS
55.040
Classification
A 82
Replacing
GB 18454-2001

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • Foreword3
  • 1 Scope5
  • 2 Normative references5
  • 3 Terms and definitions7
  • 4 Structure and classification9
  • 5 Technical requirements9
  • 6 Test methods12
  • 7 Inspection rules16
  • 8 Marking, packaging, transportation and storage19

1 Scope

This standard specifies the structure and classification, technical requirements, test methods, inspection rules, marking, packaging, transportation and storage of laminated bags for aseptic packaging of liquid food.

This standard is applicable to the laminated bags made of plastic and plastic or plastic and aluminum foil, metal vapor-deposited film, etc., equipped with sealing parts such as filling ports, sterilized for aseptic packaging of liquid foods (hereinafter referred to as laminated bags). This standard does not apply to paper-based laminated bags.

2 Normative references

The following documents are indispensable for the application of this document.

For dated references, only the dated version applies to this document. For undated references, the latest edition (including all amendments) applies to this document.

GB/T 191 Packaging - Pictorial marking for handling of goods

GB/T 1037 Plastics - Film and sheeting - Determination of water vapor transmission - Cup method

GB/T 1038 Plastics - Film and sheeting - Determination of gas transmission - Differential-pressure method

GB/T 1040.1 Plastics - Determination of tensile properties - Part 1: General principles

GB/T 1040.3 Plastics - Determination of tensile properties - Part 3: Test conditions for films and sheets

GB/T 2410 Determination of the luminous transmittance and haze of transparent plastics

GB/T 2828.1 Sampling procedures for inspection by attributes - Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for lot-by-lot inspection

GB 4789.2 National food safety standard - Microbiological examination of food: Aerobic plate count

GB 4789.3 National food safety standard - Food microbiological examination - Enumeration of coliforms

GB 4789.4 National food safety standard - Microbiological examination of food - Examination of salmonella

GB 4789.5 National food safety standard - Microbiological examination of food hygiene - Examination of shigella

GB 4789.10 National food safety standard - Food microbiological examination - Examination of staphylococcus aureus

GB 4789.11 National food safety standard - Microbiological examination of food hygiene - Examination of beta-Streptococcus hemolyticus

GB 4789.15 National food safety standard - Food microbiological examination: Enumeration of moulds and yeasts

GB 4806.6 National food safety standard - Plastic resin used in food-contact

GB 4806.7 National food safety standard - Food contact plastic materials and articles

GB 4806.11 National food safety standard - Food contact rubber materials and articles

GB/T 4857.5 Packaging - Transport packages - Vertical impact test method by dropping

GB/T 6672 Plastics film and sheeting - Determination of thickness by mechanical scanning

GB/T 6673 Determination of length and width of plastics film and sheeting

GB/T 8808-1988 Soft composite plastic material - Peeling test method

GB 9683 Hygienic standard for composite laminated food packaging bag

GB 9685 National food safety standard - Standard for uses of additives in food contact materials and their products

GB 18280.1 Sterilization of health care products - Radiation - Part 1: Requirements for development, validation and routine control of a sterilization process for medical devices

3 Terms and definitions

Aseptic packaging

The package which packs the sterilized food in a sterile environment or seals it in a sterilized container to maintain a long shelf life at room temperature without preservatives, meanwhile maximizes the original nutrients and flavors in food.

3.3 Laminated bags for aseptic packaging of liquid food

A laminated bag which is made of a multi-layer film structure and is equipped with a sealing member such as a filling port, for filling the sterilized liquid food.

Note: The laminated bag is for inner packaging and is used together with containers such as paper box, cartons, drums or wooden boxes.

3.4 Sterilization

A confirmed process that leaves the product free of viable microorganisms.

Note 1: During the sterilization process, the nature of microbial inactivation is exponential. The survival of microorganisms on a single product can be expressed by probability. Although this probability can be reduced to very low, it is impossible to fall to zero.

Note 2: Rewrite the definition 3.39 of GB 18280.1-2015.

3.5 Bioburden

The total number of viable microorganisms on a product and/or sterile barrier system and/or therein. [GB 18280.2-2015, definition 3.2.2]

3.6 Sterility assurance level; SAL

The probability of a single living microorganism present on the product unit after sterilization.

Note: SAL represents a magnitude, typically 10^-6 or 10^-3. Although 10^-6 is smaller than 10^-3, it provides a margin greater than 10^-3. [GB 18280.2-2015, definition 3.2.11]

6 Test methods

6.4 Physical and mechanical performance

6.4.1 Oxygen permeability

The outer film of aluminum foil bag is tested from the outside to the inside according to the provisions of GB/T 19789. The polyamide bag and polyethylene outer film are tested from the outside to the inside according to the provisions of GB/T 1038. The outer film of the aluminum-plated polyester bag is tested according to GB/T 19789 or GB/T 1038. During arbitration, it shall be carried out in accordance with the provisions of GB/T 19789.

6.4.2 Water vapor permeability

It is tested from the outside to the inside according to GB/T 26253 or GB/T 1037.

The testing temperature is (38 ± 0.5) °C, the relative humidity is (90 ± 2)%. During arbitration, it shall be tested according to GB/T 26253.

6.4.3 Light transmittance

It is tested in accordance with the provisions of GB/T 2410.

6.4.4 Tensile strength and nominal strain of fracture

It is tested according to the provisions of GB/T 1040.1 and GB/T 1040.3. It uses the stripe specimen which has a length of 150 mm, a width of 15 mm, a gauge of (100 ± 1) mm. The tensile speed (no load) of the specimen is (200 ± 20) mm/min.

6.4.5 Peel force

It is tested according to the provisions of the A method of GB/T 8808-1988. The specimen is considered to be qualified when it cannot be peeled off.

6.4.6 Hot seal strength of bag body

It is tested in accordance with QB/T 2358. […]

6.7 Food safety performance

The food safety performance of the outer film, inner lining, filling mouth and seals shall be inspected according to the methods specified in GB 4806.6, GB 4806.7, GB 4806.11, GB 9683, GB 9685 and related standards.

6.8 Sterilization requirements

6.8.1 Radiation sterilization dose

Check the irradiation certificate provided by the irradiation sterilization manufacturer, to determine that the absorbed dose of the product meets the required dosage range. The contents of the irradiation certificate include at least the irradiation sterilization batch number, product name, product batch number, product quantity, required dose range, product's absorbed dose.

6.8.2 Marking of irradiation sterilization state

Visually check the marking of irradiation state.

6.8.3 Microbiological test methods

The sampling method is carried out in accordance with the provisions of GB/T 18706. The inspection shall be carried out in accordance with the provisions of GB 4789.2, GB 4789.3, GB 4789.4, GB 4789.5, GB 4789.10, GB 4789.11, GB 4789.15.

7 Inspection rules

7.1 Group-batch

The products of same variety, the same specification and the same delivery form a batch. The quantity of each batch of products shall not exceed 100000.

7.2 Type of inspection

7.2.1 Exit-factory inspection

7.2.1.1 The items and quantity of samples of the exit-factory inspection are as shown in Table 7. […]

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 19 pages — is available in the English PDF.

Referenced standards

Normative references

GB/T 1038

Similar standards

Editions of GB/T 18454

EditionTitleRevisionStatus
GB/T 18454-2019Laminated bags for aseptic packaging of liquid foodcurrent editionCurrent
GB 18454-2001Laminated bags for aseptic packaging of liquid foodprevious editionSuperseded

This page sells the current edition, GB/T 18454-2019. Earlier editions are listed for reference only.

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