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GB/T 17491-2023Hydraulic fluid power—Pumps, motors—Methods of testing steady-state performance (English PDF)

液压传动 泵、马达 稳态性能的试验方法

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Issued by

State Administration for Market Regulation; Standardization Administration of China

Level / Type

National · Recommended

Issue date

March 17, 2023

Implementation date

October 1, 2023

Scope

GB/T 17491-2023 is the English-translated version of 液压传动 泵、马达 稳态性能的试验方法.

GB/T 17491-2023 — This Standard specifies the measurement method for the steady state performance and efficiency of positive capacity pumps, motors and integral transmissions for the purposes of hydraulic transmission, as well as, under steady state conditions, the expression of the test apparatus, the test program requirements and test results. This Standard applies to the positive capacity hydraulic pumps, motors and integral transmissions.

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Document preview — GB/T 17491-2023

National Standard of the People's Republic of China

ICS
23.100.10
Classification
J20

Issued by: State Administration for Market Regulation; Standardization Administration of China

Contents

  • Foreword...3
  • Introduction...5
  • 1 Scope...6
  • 2 Normative references...6
  • 3 Terms and definitions...7
  • 4 Symbols and units...11
  • 5 Test...12
  • 6 Result expression...22
  • 7 Indication explanation...25
  • Appendix A (Informative) Practical unit application...26
  • Appendix B (Normative) Error and measurement accuracy classes...28
  • Appendix C (Informative) Checklist before test...30

Foreword

This Standard was drafted in accordance with the rules specified in GB/T 1.1-

2009.

This Standard replaces GB/T 17491-1998 "Hydraulic pumps, motors and

integral transmissions - Measurement of steady-state performance". As

compared with GB/T 17491-1998, the main technical changes are as follows.

- ADD the integral transmission test circuit;

- DELATE the test curves of hydraulic pumps, motors and integral

transmission.

Using re-drafting method, this Standard modifies and adopts ISO 4409.2007

"Hydraulic fluid power - Positive capacity pumps, motors and integral

transmissions - Methods of testing and presenting basic steady state

performance" (English version).

The technical differences between this Standard and ISO 4409.2007 AND their

causes are as follows.

- In normative references, this Standard has made adjustments with

technical differences to adapt to China's technical conditions. The

adjustments are mainly reflected in Chapter 2 "Normative references".

The specific adjustments are as follows.

- USE GB 3102 (all parts) which equivalently adopts international standard

to replace ISO 31 (all parts) (see 4).

- USE GB/T 786.1 which equivalently adopts international standard to

replace ISO 1219-1 (see 4).

- USE GB/T 17446 which equivalently adopts international standard to

replace ISO 5598 (see 3).

- USE GB/T 17485 which equivalently adopts international standard to

replace ISO 4391 (see 4).

- USE JB/T 7033 which adopts international standard through modification

to replace ISO 9110-1 (see 5.1.1).

- CORRECT the unit error of "Rotational frequency" in Table 1 of international

standard.

Hydraulic fluid power - Positive capacity pumps,

motors and integral transmissions - Methods of

testing and presenting basic steady state performance

1 Scope

This Standard specifies the measurement method for the steady state

performance and efficiency of positive capacity pumps, motors and integral

transmissions for the purposes of hydraulic transmission, as well as, under

steady state conditions, the expression of the test apparatus, the test program

requirements and test results.

This Standard applies to the positive capacity hydraulic pumps, motors and

integral transmissions.

2 Normative references

The following documents are essential to the application of this document. For

the dated documents, only the versions with the dates indicated are applicable

to this document; for the undated documents, only the latest version (including

all the amendments) are applicable to this Standard.

GB/T 786.1 Fluid power systems and components - Graphic symbols and

circuit diagrams - Part 1.Graphic symbols for conventional use and data-

processing applications (GB/T 786.1-2009, ISO 1219-1.2006, IDT)

GB 3102 (all parts), Quantities and units [GB 3102-1993, eqv ISO 31.1992

(all parts)]

GB/T 17446 Fluid power systems and components - Vocabulary (GB/T

17446-1998, idt ISO 5598.1985)

GB/T 17485 Hydraulic fluid power - Pumps, motors and integral

transmissions - Parameter definitions and letter symbols (GB/T 17485-1998,

idt ISO 4391.1983)

JB/T 7033 Hydraulic fluid power - General measurement principles (JB/T

7033-2007, ISO 9110-1.1990, MOD)

ISO 9110-2 Hydraulic fluid power - Measurement techniques - Part 2.

Measurement of average steady state pressure in a closed conduit

3 Terms and definitions

The terms and definitions as defined in GB/T 17446 as well as the followings

apply to this document.

NOTE. When it is no risk of ambiguity, the subscripts P, M and T used to distinguish pumps,

motors or integral transmissions can be omitted.

3.1

Volume flow rate qV

It refers to the volume of fluid flowing through the channel's cross section in

unit time.

3.2

Drainage flow rate qVd

It refers to the volume flow rate from the component casing.

3.3

Pump effective outlet flow rate

It refers to, at the temperature of theta2,e and pressure of p2,e, the actual flow rate

measured at the pump outlet.

NOTE. If the flow rate is measured at other locations than the pump outlet, then at the

temperature of theta and pressure of p, the measured flow rate shall be corrected by the

equation (1), so as to obtain the effective outlet flow values.

3.4

Motor effective inlet flow rate

It refers to, at the temperature of theta1,e and pressure of p1,e, the actual flow rate

measured at the motor inlet.

3.14

Pump overall efficiency

It refers to the ratio between the power obtained and the input mechanical

power when the liquid passes through pump.

3.15

Pump volumetric efficiency

It refers to, under specified conditions, the ratio between the pump actual

output flow rate and the product of derived capacity Vi and shaft speed.

3.16

Motor overall efficiency

It refers to the ratio between the motor output mechanical power and the

input hydraulic power.

3.17

Motor volumetric efficiency

It refers to, under specified conditions, the ratio between the product of motor

derived capacity Vi and shaft speed n and the actual input flow rate.

3.18

Motor hydro-mechanical efficiency

It refers to the ratio between motor shaft torque and motor theoretical torque.

b 1Pa = 1N/m2.

5 Test

5.1 Requirements

5.1.1 Overview

Test equipment shall be designed to prevent air entrainment, AND be able to

exclude all free air from the system before testing.

The installation, connection and operation of the test unit in the test circuit shall

comply with the manufacturer's requirements, see Appendix C.

It shall record the ambient temperature in the test area.

In the test circuit, it shall equip with filter which complies with the filter criteria

as required by the test unit manufacturer, AND it shall indicate the location and

quantity of the filters used in the test circuit as well as the model of each filter.

When conducting pressure measurement in the pipelines, it shall meet the

requirements of JB/T 7033 and ISO 9110-2.

When conducting temperature measurement in the pipelines, the temperature

measurement point shall be kept away from the components AND meanwhile

away from the pressure measurement point for 2 times ~ 4 times of the pipeline

diameter.

Figure 1 to Figure 4 show the basic circuit, in which the safety device is not

equipped to avoid system damage when the system fails. During the test, it

shall take safety measures to prevent personnel and equipment from being

harmed.

5.1.2 Test unit installation

INSTALL the test unit into the test circuit as shown in Figure 1 to Figure 4.

5.1.3 Test conditions

Before conducting test, the test unit shall be subject to running-in in accordance

with the manufacturer's recommendations.

5.1.4 Test fluid

Since the component performance may vary significantly with fluid viscosity, so

when it is tested, it shall use the oil which is recommended by the manufacturer.

a As for the pipe length, see 5.1.1.

Figure 2 Pump test circuit (closed circuit)

5.2.2 Inlet pressure

In each test, it shall, in accordance with the manufacturer's requirements,

maintain the inlet pressure at a constant value within the allowable range (see

Table 3). If required, CONDUCT test at different inlet pressures.

5.2.3 Test measurement

RECORD the following measurement data.

a) Input torque;

b) Outlet flow rate;

c) Drainage flow rate (if applicable);

d) Fluid temperature.

At constant rotational frequency (see Table 3) and certain output pressure,

MEASURE a set of data, in order to, within the entire range of the outlet

pressure, provide the representative indication of pump performance.

At other rotational frequency, REPEAT the measurement from 5.2.3 a) ~ d), in

order to, within the entire range of rotational frequency, provide the

representative indication of pump performance.

5.2.4 Variable capacity

At the minimum rotational frequency and minimum outlet pressure which are

specified by the test, if the pump is a variable ca...

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — all pages — is available in the English PDF.

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