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GB/T 12971.2-2008Trolley and contact wires for electric traction -- Part 2: Aluminium and steel composite trolley and contact wires (English PDF)

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Issued by

General Administration of Quality Supervision, Inspection and Quarantine

Level / Type

National · Recommended

Issue date

June 30, 2008

Implementation date

April 1, 2009

Scope

GB/T 12971.2-2008 (Trolley and contact wires for electric traction -- Part 2: Aluminium and steel composite trolley and contact wires) is available as an English-translated PDF.

GB/T 12971.2-2008 - This Part of GB/T 12971 specifies the product models, specifications, materials, test, package and marking, transportation and storage, etc. of aluminum and steel composite trolley and contact wires.

This Part is applicable to the aluminum and steel composite trolley and contact wires used for electric transport, lifting system in the railways, mining, urban traffic, etc.

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Document preview — GB/T 12971.2-2008

National Standard of the People's Republic of China

ICS
29.060.10
Classification
K 11

Issued by: General Administration of Quality Supervision, Inspection and Quarantine

Contents

  • Foreword...3
  • 1 Scope..4
  • 2 Normative References...4
  • 3 Models...5
  • 4 Specification...5
  • 5 Materials...8
  • 6 Test...8
  • 7 Package and Marking...10
  • 8 Storage and Transportation...11

Foreword

GB/T 12971 Trolley and Contact Wires for Electric Traction can be divided into the

following two parts.

--- Part 1.Copper and Copper-Alloy Contact Wires;

--- Part 2.Aluminum and Steel Composite Trolley and Contact Wires.

This Part belongs to Part 2 of GB/T 12971.

This Part replaced GB 12971.3-1991 Trolley and Contact Wires for Electric Traction –

Part 3.Aluminum and Steel Composite Trolley and Contact Wires; and enroll relevant

contents of GB 12971.1-1991 into this Part.

Compared with GB 12971.3-1991, this Part has the major changes as follows.

--- Add the normative references (Clause 2 of this edition);

--- Modify the test requirements (Clause 4 of previous edition; Clause 6 of this

edition);

--- Add the requirements for package and marking (Clause 7 of this edition);

--- Add the requirements for transportation and storage (Clause 8 of this edition);

The Appendix A, B, C in this Part are normative.

This Part was proposed by China Electrical Equipment Industrial Association.

This Part shall be under the jurisdiction of National Technical Committee for

Standardization of Wires and Cables (SAC/TC 213).

Drafting organizations of this Part. Shanghai Electric Cable Research Institute.

Participating drafting organizations of this Part. Tai'an Electric Trolley Wire Factory,

Tai'an Huaxun Electric Trolley Wire Co., Ltd., Hebei Xingtai Cable Co., Ltd., Shanghai

Cable Works Co., Ltd., and Liaoning Fushi Copper Co., Ltd.

Chief drafting staffs of this Part. Liu Bin, Duan Pengzheng, Zhang Xiuqin, Meng

Guangji, Xie Qilin, and Wang Daxin.

The historical editions replaced by this Standard are as follows.

--- GB 12971.1-1991;

--- GB 12971.3-1991.

Trolley and Contact Wires for Electric Traction - Part 2.

Aluminum and Steel Composite Trolley and Contact Wires

1 Scope

This Part of GB/T 12971 specifies the product models, specifications, materials, test,

package and marking, transportation and storage, etc. of aluminum and steel

composite trolley and contact wires.

This Part is applicable to the aluminum and steel composite trolley and contact wires

used for electric transport, lifting system in the railways, mining, urban traffic, etc.

2 Normative References

The provisions in following documents become the provisions of this Standard through

reference in this Part of GB/T 12971.For dated references, the subsequent

amendments (excluding corrigendum) or revisions do not apply to this Standard,

however, parties who reach an agreement based on this Standard are encouraged to

study if the latest versions of these documents are applicable. For undated references,

the latest edition of the referenced document applies.

GB/T 1196-2002 Unalloyed Aluminum Ingots for Re-melting

GB/T 3048.2-2007 Test Methods for Electrical Properties of Electric Cables and

Wires - Part 2.Test of Electrical Resistivity of Metallic Materials (IEC 60648.1974,

MOD)

GB/T 4909.2-1985 Test Methods for Bare Wires – Part 2.Measurement of

Dimensions

GB/T 4909.3-1985 Test Methods for Bare Wires – Part 3.Tensile Test

GB/T 4909.4-1985 Test Methods for Bare Wires – Part 4.Torsion Test

JB/T 8137.2-1999 Delivery Drums for Electric Wires and Cables - Part 2.Wood

Delivery Drums

JB/T 8137.4-1999 Delivery Drums for Electric Wires and Cables - Part 4.Steel

Shapes Composite Delivery Drums

5 Materials

The materials of aluminum and steel composite contact wires shall conform to the

following provisions.

Steel shall conform to the provisions of Appendix A in this Part.

Aluminum shall conform to the provisions of Appendix B in this Part.

6 Test

6.1 Test classification

The test can be divided into type test and routine test.

The type test is mainly used for inspecting the major performance of contact wires; its

performance mainly depends on the design of contact wires. For the newly-designed

contact wires or the contact wires produced by new production processes, the test is

only carried out once; and the test can only be repeated when the design and

production process change.

The type test can only be carried out on the contact wires that meet all the requirements

for routine test.

The routine test is carried out for ensuring the quality of contact wires, and meeting the

requirements of this Part.

6.2 Type test

6.2.1 Comprehensive breaking force

The comprehensive breaking force of contact wires shall pull the tensile tester which

is fixed on a proper position, with accuracy of ±1%; the effective gauge length is

250mm; the comprehensive breaking force test shall be carried out as per the GB/T

4909.3-1985; the test results shall meet the requirements of Table 3.

6.2.2 Binding force

The binding force test of contact wires shall be carried out as per the specified method

of Appendix C; the effective gauge length for the specimen of binding force test shall

be 100mm; the test results shall meet the requirements of Table 3.

6.2.3 Torsion

The torsion test shall be carried out as per the GB/T 4909.4-1985; the test speed is

15r/min ~ 20r/min; 180° repeated torsion; the effective gauge length of specimen is

contact wire.

7.2 Marking

7.2.1 Each coil of the contact wire shall have the firm mark that is easy to find; and

the following contents shall be indicated.

a) The name of the manufacturer;

b) Product name;

c) Product model;

d) Manufacturing standard;

e) Length;

f) Gross weight and net weight (kg);

g) Exit-factory No. and production date (year, month, day);

h) The arrow for wire-placing direction of the contact wires.

7.2.2 Each coil of contact wires shall be attached the following accompanying

documents.

a) Product certification;

b) Such coil products' exit-factory number, production date, model, this Standard

number, length, and net weight.

8 Storage and Transportation

8.1 The coil loaded with contact wires is strictly prohibited to be thrown from the high

place during the transporting process, neither the mechanical damage or abrasion of

product surface is allowed.

8.2 The coil is not allowed to place horizontally, neither it is allowed to lift or transport

in the horizontal mode, so as to prevent the damage of coil or the sequence confusion

of the contact wires.

8.3 The rotating direction of the coil shall be opposite to the wire-placing arrow

direction.

Appendix B

(Normative)

Technical Requirements for Aluminium Profiles Semi-Products

B.1 The aluminum profile shall be made of the "Special No.1 Aluminum" specified in

GB/T 1196-2002.

B.2 The cross-section shape, dimension and deviation of aluminum profiles shall

make the aluminum and steel composite contact wires conform to the relevant

provisions of this Part.

B.3 The resistivity of aluminum profiles at 20°C shall be no greater than 0.028264

ohm·mm2/m.

B.4 The shape of aluminum profiles shall be symmetrical, the surface shall be flat

and smooth; be free of cracks, creases, dents, bubbles and deeper grooves.

B.5 After cold-rolling, the tensile strength of aluminum profiles shall be no less than

103MPa; the elongation at break shall be no less than 6%; the tensile strength on the

welding place shall be no less than 90% of the above tensile strength.

......

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 11 pages — is available in the English PDF.

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