GB 18209.3-2010Electrical safety of machinery -- Indication, marking and actuation -- Part 3: Requirements for the location and operation of actuators (English PDF)
机械电气安全 指示、标志和操作 第3部分:操动器的位置和操作的要求
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Issued by
Standardization Administration of China
Level / Type
National · Mandatory
Issue date
January 14, 2011
Implementation date
December 1, 2011
Scope
GB 18209.3-2010 is the English-translated version of 机械电气安全 指示、标志和操作 第3部分:操动器的位置和操作的要求.
GB 18209.3-2010 — This section provides the man-machine interface in the hand or other parts of the body to manipulate the relevant safety requirements for operation of the actuator.
This section provides general requirements are as follows. --- General orientation operated actuator movement; --- A actuator device relative to the other actuator arrangement; --- Correlation between action and its ultimate effect.
This part IEC 60477 is based, but also applies to non-electrotechnical processes, such as mechanical and fluid power systems. This section applies to a single actuator and the components that make up part of the actuator device group.
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Document preview — GB 18209.3-2010
National Standard of the People's Republic of China
- ICS
- 29.020; 13.110
- Classification
- J 09
- Replacing
- GB 18209.3-2002
Issued by: Standardization Administration of China
Contents
- Foreword
- 1 Scope
- 2 Normative references
- 3 Terms and Definitions
- 4 General requirements
- 5 Action and effect
- 5.1 Principles
- 5.2 End-effector
- 5.3 Action
- 5.4 Correlation between actions and ultimate effects
- 5.5 Stop
Foreword
All the technical contents of this standard is mandatory.
GB 18209 "Electrical safety of machinery - Indication, marking and operation" into parts intended publication, has released the following sections.
--- Part 1. Requirements for visual, auditory and tactile signals;
--- Part 2. Requirements for marking;
--- Part 3. Actuator location and operational requirements.
This is Part 3 GB 18209's.
This section drafted in accordance with GB/T 1.1-2009 given rules.
This Part replaces GB 18209.3-2002 "Safety of machinery - Indication, marking and actuation - Part 3. actuator for the location and operation Requirements ", compared with GB 18209.3-2002 The main technical changes are as follows.
--- Standard name changed to "mechanical and electrical safety indicators, marking and actuation - Part 3. actuator location and operational requirements";
--- Added technical content, expressed in terms have changed.
This section uses the translation method is equivalent to using IEC 61310-3:2007 "Safety of machinery - Indication, marking and actuation - Part 3. actuator device the location and operation requirements. " Consistency correspondence between this part of international documents and normative references of our files are as follows.
GB/T 4025-2010 people - basic safety rules and operation of the indicator and machine interface, marking and identification coding rules (IEC 60073:2002, IDT) GB/T 4205-2010 people - basic safety rules and operating rules machine interface, marking and identification (IEC 60447:2004, IDT) GB/T 14777-1993 geometric orientation and direction of movement (neqISO 1503.1997) GB/T 19671-2005 Safety of machinery - hands control devices - Functional aspects and design principles (ISO 13851:2002, MOD) GB 18209.1-2010 Electrical safety of machinery - Indication, marking and actuation - Part 1. Requirements for visual, auditory and tactile signals Requirements (IEC 61310-1:2007, IDT) GB 18209.2-2010 Electrical safety of machinery - Indication, marking and actuation - Part 2. Requirements for marking (IEC 61310-2:2007, IDT) this part made the following editorial changes.
--- Standard name changed to "mechanical and electrical safety indicators, marking and actuation - Part 3. actuator location and operational requirements";
--- Delete international standards foreword.
This part is proposed by China Machinery Industry Federation.
The electrical system in part by the National Machinery Industry Standardization Technical Committee (SAC/TC231) centralized.
This part mainly drafted by. measuring Detection Technology Co., Ltd., Beijing Machine Tool Research Institute, Beijing KND CNC Technology Co., Secretary of Sichuan Changzheng Machine Tool Group Co., Ltd., Shenyang Machine Tool (Group) Co., Ltd.
1 Scope
This section provides the man-machine interface in the hand or other parts of the body to manipulate the relevant safety requirements for operation of the actuator.
This section provides general requirements are as follows.
--- General orientation operated actuator movement;
--- A actuator device relative to the other actuator arrangement;
--- Correlation between action and its ultimate effect.
This part IEC 60477 is based, but also applies to non-electrotechnical processes, such as mechanical and fluid power systems.
This section applies to a single actuator and the components that make up part of the actuator device group.
2 Normative references
The following documents for the application of this document is essential. For dated references, only the dated version suitable for use herein Member. For undated references, the latest edition (including any amendments) applies to this document.
GB/T 15706.2-2007 Safety of machinery - Basic concepts, general principles for design - Part 2. Technical principles and specifications (ISO 12100-2:2003, IDT) ISO 1503. 1977 Geometrical orientation and direction of movement (Geometricalorientationanddirectionsofmovements) ISO 9355-2:1999 display and actuator design Ergonomic requirements - Part 2. Monitor (Ergonomicre-quirementsforthedesignofdisplaysandcontrolactuators-Part 2. Displays) ISO 13851:2002 Safety of machinery - hand control devices - Functional aspects and design principles (Safetyofmachinery-Two-handcontroldevices-Functionalaspectsanddesignprinciples) IEC 60073:2002 people - basic encoding rules and safety rules and operation of the device indicator machine interface, marking and identification IEC 60447:2004 people - machine interface, marking and identification of basic safety rules and operating rules IEC 61310-1 Safety of machinery - Indication, marking and actuation - Part 1. Requirements for visual, auditory and tactile signals IEC 61310-2 Safety of machinery - Indication, marking and actuation - Part 2. Requirements for marking
3 Terms and Definitions
And the following terms and definitions defined in IEC 61310-1 and IEC 61310-2 apply to this document.
Action
Part of the human body (for example. fingers, hands, feet) for the manipulator motion actuator is required.
The final effect Operator actions expected results.
4 General requirements
In the early stages of mechanical design should be considered in this section, and the whole process should be in the mechanical assembly to be applied in a clear manner. Coping mechanisms Mechanical and intended application of occasions due to mechanical and geometric to the operator's position, skills, attitude and viewing direction (see IEC 61310-1 in 4.2.2) The restrictions to be considered. See ISO 1503.
Actuator shall be.
--- Clearly identifiable (see IEC 61310-1 and IEC 60073);
--- Appropriately done flag (see IEC 61310-2);
--- Designed to ensure safe operation and real-time (see IEC 60447);
--- According to the relevant ergonomic principles selection and design (see ISO 9355-2);
--- Designed and selected to withstand the expected environmental and use conditions;
--- Designed to avoid the use of predictable wear and breakage.
Actuating device shall be so arranged.
--- They are outside the danger zone, only those operating the actuator must be placed in the danger zone of exceptions, such as. emergency stop, teach hanging devices.
(See GB/T 15706.2-2007 in 4.11.8c));
--- Operation can not cause additional risk;
--- The operator can ascertain the end-effector has been achieved (either directly or via a feedback/response means);
--- According to Chapter 5, the role of the actuator and its ultimate effect is the same (for more information see IEC 60447);
--- Avoid panel mirror symmetrical arrangement.
No matter under what circumstances, the starting position of the actuator should be operated so that the operator can see when manipulating element manipulated (see GB/T 15706.2-2007 in 4.11.8d)).
Stop actuator should be placed close to each starter actuator's place. Start/stop function by holding means running operations performed Case, since the holding operation of actuator malfunction can not be delivered when the stop command may be dangerous, you should configure separate actuator stops if let go (See GB/T in 15706.2-2007 4.11.8b)).
Actuator should logically combined based on their relationship to the operation or function of the control process, machinery or equipment (see IEC 60447).
In operation, the actuator control should not lead to a dangerous state of uncertainty or equipment.
Operated actuator unexpected operations could lead to dangerous situations should be avoided. When necessary, use one or more structural measures.
--- Recessed or covered actuator device;
--- Increase the actuator operating force;
--- Using the locking device;
--- Actuator placed can not be accidentally knocked down;
--- Need to use a set of sequentially acting actuator device;
--- Use hand control device (see ISO 13851);
--- Use enabling the device;
--- Prohibit the use of remote control functions.
Indirect effect is triggered (such as using the keyboard), it should clearly show the operation to be performed and shall give the operator a clear confirmation of the operation (visual and auditory feedback) (see GB/T 15706.2-2007 in 6.3).
The case when it comes to demanding safety function, the operator's vision is fully occupied or restricted visibility conditions, the position of the actuator it should be readily identifiable by touch (tactile signals on the specific requirements see GB 18209.1).
5 Action and effect
NOTE. Additional information, see ISO 9355-2.
5.1 Principles
A machine for the operator, is applied between the actuator's operation and the final effect of the correlation should be obvious. Based on the operation and efficiency of the final should, this correlation can be divided into two groups.
Intermediate result, the final effects are not considered in this section.
NOTE. For example, for variable-speed drives, the final effect is the operating speed, which is caused by the action, not the output instruction causes the data processing unit, nor it is caused by a change in the magnetic field regulator.
5.2 End-effector
Caused by the action of the end-effector can usually divided into two opposing effects.
For not according to the increase/decrease the effect of dividing the final effects of such tests, to help enable devices, etc., the operation of these actuators cloth Set should still follow in Chapter 4.
Table 1 shows the effect of different types can be divided into two groups (see also IEC 60447 Table A.2).
Table 1 classification of the end-effector
Effect category
The final effect caused by Group 1 Group 2 Physical quantities (voltage, current, power, speed, frequency, Changes in temperature, light intensity, etc.) Increase Decrease Conditions change put into service start accelerate A turn-on circuit ignite Out stop brake OFF circuit b Extinguish Controlled vehicle or object relative to the base shaft movement up to the right down left with respect to the operator's forward movement away from the operator back toward the operator If you use a combination, then turned on the associated ground circuit.
b. If used in combination, then disconnect the associated ground circuit.
5.3 Action
Action may also be divided into two categories based on the following two points.
--- When the actuator has two operation direction corresponds both directions of motion. Then the action is related to the movement of a part of the human body;
--- Only a single direction of operation (such as rise) of a set of actions actuators, produced only a final effect, any given actuator in the group has a solid Given location. So this action is part of the human body to a movement towards the given actuator.
According to a feature of the operation is divided into groups 1 and 2 (see Table 2) is based on.
--- Two directions of movement;
--- Action point of application.
Table 2 (and Table A.1 in the IEC 60447 equivalent) indicates a role in how the press actuator arrangement and classification of different types, Appendix A
(Annex B and IEC 60447 equivalent) give a single example of the actuator function.
Table 2 Classification of actions
Operated actuator Genres Action category Movement direction Group 1 Group 2 Hand wheels, handles, knobs clockwise counterclockwise Substantially linear movement of the handle, A joystick, a push-button, etc.
Vertical movement up and down Level movement Right - left right left Before - after a left operator facing the operator Operated actuator group Genres Action category Action point of application Group 1 Group 2 it has the opposite effect A set of handles, Button, lever, pull Lines One another One above One another Next one Press, pull, etc.
Action exerted on
Operated actuator side Action applied to the lower Operated actuator side Action applied the right actuator device Action applied to the left Operated actuator Operated actuator group class action category classification VDT moving and clicking with XY-VDU controller Hit key keyboard Touch-sensitive area, touch Movement direction and point of application. Not classified b a more information, see IEC 60447.
b should as far as possible with the upper part of Table 2 rules.
5.4 Correlation between actions and ultimate effects
Group 1 Group 1 action should lead to the final effect.
Group 2 Group 2 action should lead to the final effect.
Clockwise a) hand wheel rotation resulting in increased speed;
b) moving the lever to the left leads to the object moves to the left;
c) handles the movement is expected in the controlled movement of objects in the same direction.
When the relative position will change the operator and the machine (especially in the case of mechanical activity and/or the remote controller portable actuator device group), the mechanical movement Orientation may become clear, it should be on the active part of the machinery or labeled with appropriate signs near the actuator or its nearby Symbols and/or the same color.
When special reasons (see Notes 1 and 2), practices have been formed does not comply with the above principles, then.
The direction of movement --- a body part and the final effect results in the actuator or its vicinity shall be given;
--- To make this approach is consistent with (standard) requirements, and should be used by changing the actuator type (for example, a lever to press Button) to achieve. Such as when the actuator device is not suitable for the type of change, the operator should be trained.
Note 1. This may include special reasons these situations. already there is a good pattern desired by the special operation of the actuator is determined to be valid operator. Special reasons Also contains these situations. technically difficult to maintain a correlation between action and effect. For example, the fluid control valve is normally rotated clockwise so that the flow cut back.
Note 2. Requirements for special types of actuator device and special purpose see GB/T 4205, for example.
--- Joystick raised and lowered;
--- Push buttons;
--- Pedal actuator device.
5.5 Stop
Many types of actuator, a position reserved for a special stop effect. This location should be set as follows.
a) for leave to stop manipulating a linear motion or angular movement of the actuator, a stop should be at the extreme left movement, the lowermost end, or end counterclockwise.
b) for leave to stop manipulating two opposing linear motion or angular movement of the actuator, a stop position should be in the middle of the stroke.
A set of actions actuators, each actuator group is given a final effect and have the same operation direction, stop the actuator should be placed in the actuator the group is the left or lower.
When a group of actuator raises the opposite effect, stop the actuator should be placed in the middle of the group operated actuator.
Note. Emergency stop actuator's asked to see GB 5226.1, IEC 60947-5-5 and GB 16754.
Appendix A
(Normative)
Single-function actuator is a typical example A.1 operated actuator type A.1.1 Overview A typical example is shown in Table A.1 actuator device, each arrow in the figure indicates that classification and eventually lead to action effects (according to Table 2).
Operating direction is determined by people standing in the operating position for actuator is determined. Operating position in the table indicated by the figures in the map number.
A.1.2 rotation
If the rotation angle of the handle is equipped with an indicator, it is always regarded as the rotary motion (see Table A.1 of Example 15).
From an axial movement of the three basic axes of the other axis, seen as rotational movement (as shown in Example 13 of Table A.1).
A.1.3 linear motion
The basic fact is parallel to the axis of movement, that both sides another motion distribution shaft are equal in total does not exceed the permissible angular motion when over 120 °, is considered to be a linear motion (see Example 22,23,24,32,33,34,42,43 A.1 and 44).
When the angular displacement is small (see Table A.1 Examples 21,31,41 and 51), or only a small cylindrical rotary actuator is part accessible or can see when, for example, part of the wheel or resting in hand housing knob in the slot (see Table A.1 Examples 25 and 35), it was seen as a kind of actuator Having a linear motion.
Table A.1 direction of movement of the actuator operating certain types of sample
A movement
Angle (rotation)
Linear
B vertical left - before and right horizontal direction b - b in different directions after the horizontal composition b Operated actuator group
Table A.1 (CONTINUED)
A movement
Angle (rotation)
Linear
B vertical left - before and right horizontal direction b - b in different directions after the horizontal composition b Operated actuator group a Each one example, map number, that the operator is located, the arrow on the group 1 relevant action.
b some cases, the angle (rotation) movement is considered to be a linear motion (see A.1.3).
references
[1] GB 5226.1-2008 Safety of machinery - Electrical machinery and electrical equipment - Part 1. General requirements (IEC 60204-1.
2005, IDT)
[2] GB/T 15706.1-2007 Safety of machinery - Basic concepts, general principles for design - Part 1. Basic terminology, methodology (ISO 12100-1:2003, IDT) [3] GB 16754-2008 Safety of machinery - Emergency stop design principles (ISO 13850:2006, IDT) [4] IEC 60947-5-5:2005 Low-voltageswitchgearandcontrolgear-Part 5-5. Controlcircuit devicesand switching elements-Electricalemergency stop device with mechanical latchingfunction 3-01316 CEI /0102-3.90281
......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 6 pages — is available in the English PDF.
Referenced standards
Normative references
ISO 12100 · ISO 1503 · ISO 9355 · ISO 13851 · IEC 60073 · IEC 60447 · IEC 61310
Cited by
- GB 5226.6-2014Electrical safety of machinery-Electrical equipment of machines-Part 6: Requirements for construction machinery
- JB/T 11724-2013Electrical control systems of numerically controlled grinding machines - Technical requirements
- QC/T 718-2013Concrete pump trucks
- GB 28526-2012Electrical safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems
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Related Standards
GB/T 15706.2-2007 — Safety of machinery -- Basic concepts, general principles for design -- Part 2: Technical principles
GB 18209.1-2010 — Electrical safety of machinery -- Indication, marking and actuation -- Part 1: Requirements for visual, acoustic and tactile signals
GB 18209.2-2010 — Electrical safety of machinery -- Indication, marking and actuation -- Part 2: Requirements for marking
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