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CJ/T 393-2012Cock assembly for domestic gas appliance (English PDF)

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Issued by

Ministry of Housing and Urban-Rural Development

Level / Type

National · Recommended

Issue date

February 9, 2012

Implementation date

August 1, 2012

Scope

CJ/T 393-2012 (Cock assembly for domestic gas appliance) is available as an English-translated PDF.

CJ/T 393-2012 — This Standard specifies terms and definitions, classification, requirements, test methods, inspection rules, marks and instructions for use, packaging, transport and storage of cock assembly for domestic gas appliance (hereafter abbreviated as cock assembly).

This Standard is applicable to cock assembly used for urban gas appliance stipulated in GB/T 13611, of which the maximum working pressure is less than

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Document preview — CJ/T 393-2012

National Standard of the People's Republic of China

ICS
91.140
Classification
P 45

Issued by: Ministry of Housing and Urban-Rural Development

Contents

  • Foreword...3
  • 1 Scope...6
  • 2 Normative references...6
  • 3 Terms and definitions...7
  • 4 Classification...11
  • 5 Requirements...11
  • 6 Test methods...22
  • 7 Inspection rules...32
  • 8 Marks and instructions for use...33
  • 9 Packaging, transport and storage...33
  • Annex A...35
  • Annex B...36
  • Annex C...38
  • Annex D...41

Foreword

This Standard was drafted in accordance with the rules given in GB/T 1.1-2009.

This Standard replaces CJ/T 3072-1998 Cock assembly for domestic gas

appliance.

This Standard is the revision to CJ/T 3072-1998 Cock assembly for domestic

gas appliance. Compared with CJ/T 3072-1998, the main technical differences

are as follows.

- Added the maximum working pressure and nominal size applicable to this

Standard (see 1);

- Added application range of temperature (see 5.6.1);

- Added requirements for gas connection (see 5.4 of this edition; 5.3.6 of

1998 edition);

- Modified classification method (see Clause 4 of this edition; Clause 4 of

1998 edition);

- Modified airtight pressure and leakage values (see 5.6.2 of this edition;

5.2.1 of 1998 edition);

- Modified flow test content (see 5.6.4 of this edition; 5.2.2 of 1998 edition);

- Modified requirements for operating characteristics (see 5.6.6 of this

edition; 5.2.3 and 5.2.4 of 1998 edition);

- Modified requirements for additional functions (see 5.6.7 of this edition;

5.2.8~5.2.11 of 1998 edition);

- Deleted content of resistance to vibration (see 5.2.12 of 1998 edition);

- Deleted content about nozzle in structure (see 5.3.10~5.3.12 of 1998

edition).

This Standard uses redrafting method to modify and adopt EN 1106.2010

Manually operated taps for gas burning appliances.

Compared with EN 1106.2010, this Standard made more modifications in

structure. Annex A listed out the comparison in serial number.

Considering Chinese national conditions, this Standard made some

modifications to EN 1106.2010. Annex B gives out the technical changes and

reasons for reference.

Cock assembly for domestic gas appliance

1 Scope

This Standard specifies terms and definitions, classification, requirements, test

methods, inspection rules, marks and instructions for use, packaging, transport

and storage of cock assembly for domestic gas appliance (hereafter

abbreviated as cock assembly).

This Standard is applicable to cock assembly used for urban gas appliance

stipulated in GB/T 13611, of which the maximum working pressure is less than

10 kPa, nominal size is not greater than DN25.

2 Normative references

The following referenced documents are indispensable for the application of

this document. For dated references, only the edition cited applies. For undated

references, the latest edition of the referenced document (including any

amendments) applies.

GB/T 191-2008 Packaging - Pictorial Marking for Handling of Goods (ISO

780.1997, MOD)

GB/T 3091 Welded Steel Tubes for Low Pressure Liquid Delivery

GB/T 7306 (All parts) Tube threads with 55 degree thread angle where

pressure-tight joints are made on the threads (ISO 7-1.1994)

GB/T 7307 Food safety management system - Requirements for quick

frozen fruits and vegetable product establishments (GB/T 7307-2001, eqv

ISO 228-1.1994)

GB/T 8733 Aluminum alloy ingots for casting

GB/T 9114 Hubbed screwed steel tube flanges

GB/T 9144 General purpose metric screw threads - Preferable plan (GB/T

9114-2003, ISO 262.1998, MOD)

GB/T 13611 Classification and essential property of city gas

GB 14536.1-2008 Automatic electrical controls for household and similar

use [IEC 60730-1.2003 (Ed3.1), IDT]

GB 15092.1 Switches for appliances - Part 1. General requirements

GB/T 15530 (All parts) Copper alloy welding neck flanges

GB 16470 Palletized unit loads

GB/T 16411-2008 Universal test methods of gas burning appliances for

domestic use

GB/T 17241 (All parts) Hubbed threaded cast iron tube flanges

CJ 30 Thermocouple electromagnetic protector of extinguishment for gas

appliance

CJ/T 222-2006 Quality assessment procedures and test rules for gas-

burning appliances for domestic use

3 Terms and definitions

For the purposes of this document, the following terms and definitions apply.

3.1 cock assembly for domestic gas appliance

An integral control device which takes manual adjustable cock with off-function

as main body, equipped with corresponding additional device in accordance

with applicable special function requirements for domestic gas appliance.

Schematic diagrams of common components on cock assembly are shown in

Figure 1 ~ Figure 3.

3.2 additional device

device that meets special function of domestic gas appliance, including

piezoelectric igniter, micro switch, thermoelectric flameout protection device,

mechanical thermostat, etc.

3.3 mechanical thermostat

a temperature control device of which the temperature is adjusted by

temperature sensor so as to make temperature remained in specified range,

including temperature-setting adjustable type and temperature-setting fixed

type.

3.4 closure member

movable part to cut off gas flow in cock assembly.

4 Classification

4.1 Classify in accordance with number of operations

Classify according to predictable number of operations within period of use of

gas appliance.

- 5000 times (e.g. cock assembly for outdoor gas appliance);

- 10000 times (e.g. cock assembly for small heating stove);

- 40000 times (e.g. cock assembly for domestic gas appliance).

4.2 Classify in accordance with bending stress

In accordance with bending stress that is required to withstand (see Table 5),

cock assembly is divided into group 1 and group 2.

- group 1. cock assembly mounted on gas appliance which is not affected

by bending stress caused by tubeline equipment installation (e.g., use

rigid support);

- group 2. used in any situation inside or outside gas appliance, usually

without mounting bracket.

4.3 Classify in accordance with gas category used

It can be divided into liquefied petroleum gas (Y) cock assembly, natural gas (T)

cock assembly, artificial gas (R) cock assembly.

5 Requirements

5.1 General requirements

5.1.1 When it is mounted and used according to manufacturer's instructions,

the design, manufacturing and assembly of cock assembly shall ensure correct

operation of each function.

5.1.2 All pressure-withstanding parts of cock assembly shall be able to

withstand mechanical and thermal stress it may withstand without any

deformation to affect safety.

5.1.3 Before connected with cock body, each additional device is required to

comply with this Standard and following conditions before formed to cock

assembly.

- Thermoelectric flameout protection device shall meet requirements of CJ

5.2.6 Removing and re-mounting
5.2.6.1 All components required removing during maintenance and

adjustment, shall be able to be removed and mounted by general tool. The

structures or marks of these components shall ensure that they are not easily

mounted wrongly in the manufacturer's method.

5.2.6.2 For closure component which may be removed during maintenance

and adjustment, including components for measuring and testing, the structure

shall ensure that it meets tightness requirements mechanically (e.g. connection

between metals, O-ring). It shall not use jointing compound like sealing liquid,

sealant or sealing tape.

5.2.6.3 Closing component that are not allowed to be removed shall be sealed

in the method which is able to show disturbing signs (e.g. paint), or be fixed by

special tool's fastening.

5.3 Material

5.3.1 General requirements

Material quality, size used and method for assembling each component shall

make structure and performance characteristics safe and reliable. When it is

mounted and used according to manufacturer's instructions for use,

performance characteristics shall not be obviously changed during reasonable

use period. Under these situations, all components shall withstand possible

mechanical, chemical and thermal conditions during use.

5.3.2 Enclosure
5.3.2.1 Enclosure used to isolate air and gas shall be made of metal material.
5.3.2.2 If enclosure uses aluminum alloy, it may refer to provisions of GB/T

8733 or other current national standards.

5.3.2.3 Sealing material like O-g...

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 41 pages — is available in the English PDF.

Referenced standards

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