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AQ/T 3034-2010Guidelines for process safety management of chemical corporations (English PDF)

化工企业工艺安全管理实施导则

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Issued by

State Administration of Work Safety of the People’s Republic of China 3.No action is required - Full-copy of t

Level / Type

National · Recommended

Issue date

September 6, 2010

Implementation date

May 1, 2011

Scope

AQ/T 3034-2010 is the English-translated version of 化工企业工艺安全管理实施导则.

AQ/T 3034-2010 — This Standard specifies the elements and requirements for process safety management of petrochemical corporations. It gives application examples of process safety management.

This Standard is applicable to the process safety management of petrochemical corporations.

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Document preview — AQ/T 3034-2010

National Standard of the People's Republic of China

ICS
13.100
Classification
E 09

Issued by: State Administration of Work Safety of the People’s Republic of China 3.No action is required - Full-copy of t

Contents

  • Foreword...3
  • Introduction...4
  • 1 Scope...5
  • 2 Normative References...5
  • 3 Terms and Definitions...5
  • 4 Management Element...6
  • 4.1 Process Safety Information...6
  • 4.2 Process Hazard Analysis...8
  • 4.3 Operating Specifications...9
  • 4.4 Training...10
  • 4.5 Contractor Management...11
  • 4.6 Safety Review Before Pilot Production...12
  • 4.7 Mechanical Integrity...13
  • 4.8 Operation License...14
  • 4.9 Change Management...14
  • 4.10 Emergency Management...15
  • 4.11 Process Accident/Event Management...17
  • 4.12 Conformity Assessment...19
  • Appendix A...21

Foreword

Appendix A of this Standard is informative.

This Standard was proposed by the State Administration of Work Safety.

This Standard shall be under the jurisdiction of the Subcommittee 3 on Chemicals of

the National Technical Committee 288 on Safety Production of Standardization

Administration of China (TC 288/SC 3).

Drafting organizations of this Standard. China Business Council for Sustainable

Development, SINOPEC Research Institute of Safety Engineering (Qingdao), and

Shanghai SECCO Petrochemical Company Limited.

Chief drafting staffs of this Standard. Zhai Qi, Zhang Haifeng, Jin Tao, Yang Xiaoping,

Zhao Yaoli, and Ji Qing.

This Standard is issued for the first-time.

Introduction

Petrochemical industry is a high risk industry; all countries, corporations, international

or geographical organizations are actively summarizing and searching the safety

modes and methods for corporation management. In recent years, as the increasing

of foreign sole-venture and joint-venture projects, the management modes and

practices of international corporations with outstanding achievements in safety and

environmental protection had been known, used for reference, and introduced

gradually by domestic corporations, which build-up good management experiences

and a set of effective management mode in the process of production and operation.

On the basis of reference from safety management mode and management method of

technological process in the production process of foreign petrochemical corporations,

and in conjunction with the actual conditions in China, this guidelines for process safety

management of chemical corporations was formed with a view to provide thoughts and

frames for the essential safety management of chemical corporations.

This Standard was prepared on the basis of successful practices of corporations and

with high workability. For the convenience of corporation's application, "Application

Examples for Guidelines for Process Safety Management of Chemical Corporations"

is served as informative appendix of this Standard, and favorable to use for reference

of corporations in practice.

This Standard is the standard in conjunction with AQ/T 3012-2008 "Guideline of Safety

Management System Implementation for Petrochemical Corporation". Corporations

may use this Standard to strengthen the process safety management of management

system and enhancement of overall safety performance.

Guidelines for Process Safety Management of

Chemical Corporations

1 Scope

This Standard specifies the elements and requirements for process safety

management of petrochemical corporations. It gives application examples of process

safety management.

This Standard is applicable to the process safety management of petrochemical

corporations.

2 Normative References

The following normative documents contain provisions which, through reference in this

text, constitute provisions of this Standard. For dated references, subsequent

amendments or revisions of these publications do not apply. However, parties when

enter in agreements based on this Standard are encouraged to investigate the

possibility of applying the most recent editions of the normative documents indicated

below. For undated references, the latest edition of the normative document referred

to applies.

GB/T 24001-2004 Environmental management systems — Requirements with

guidance for use

GB/T 28001-2001 Occupational health and safety management system —

Specification

AQ/T 3012-2008 Guideline of safety management system implementation for

petrochemical corporation

3 Terms and Definitions

For the purpose of this document, terms and definitions given in GB/T 24001-2004,

GB/T 28001-2001, AQ/T 3012-2008, and the followings apply.

3.1 Element

Critical factors of process safety management.

3.2 Process

b) Chemical principle information of the process;

c) Maximum design storage content of materials;

d) Safety operating range (temperature, pressure, flow rate, liquid level or liquid

level component, etc.);

e) Any deviation from the evaluation result of normal operating conditions, include

influence on the safety and health of personnel.

Note. Aforesaid process and technology information are usually contained in technical manuals, operation

specifications, operating methods, training materials or other similar documents.

4.1.3 Process equipment information

Process equipment information shall at least include.

a) Material;

b) Process instrument diagram (PID);

c) Zoning plan of electric equipment hazard ratings;

d) Pressure relief system design and design basis;

e) Design drawing of ventilation system;

f) Design standard or specification;

g) Material and energy balance sheets;

h) Measurement control system;

i) Safety system (for example. interlock, monitoring or inhibition system).

4.1.4 Process safety information management

Process safety information are usually contained in technical manuals, operation

specifications, training materials or other process documents. Process safety

information document shall be incorporated in and managed by corporation's file

control system; the latest edition shall be maintained.

Corporations may obtain the required process safety information through the following

approaches.

a) Obtain Material Safety Data Sheet (MSDS) from the manufacturer or supplier;

b) Obtain basic process technology information from the supplier of project

process and technology package or the general contractor of project;

a) Operation steps in each operational phase, such as initial starting, normal

operation, temporary operation, emergency operation, normal stop, emergency

stop, etc.;

b) Control range of normal operating conditions, consequences of deviation from

normal operating conditions, and the steps to prevent deviation from normal

operating conditions;

c) Relevant matters of safety, health and environment, for example,

characteristics and hazards of dangerous chemicals, required measures to

prevent exposure, treatment measures after personal contact or exposure,

safety systems and their function (interlock, monitoring and inhibition system),

etc.

4.3.2 Examination of operation specifications

The corporation shall carry out frequent examination of operation specifications as

required, ensure that the operation specifications can reflect current operating

conditions, including the change of chemicals, process equipment and facilities.

Corporations shall confirm the adaptability and validity of operation specifications

every year.

4.3.3 Application and control of operation specifications

The corporation shall ensure that operating personnel have a written operation

specifications. Through training, help them to use operation specifications correctly,

and make them to aware that such operation specifications are...

......

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 21 pages — is available in the English PDF.

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