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YB/T 4003-2016Standard diagrams for macrostructure and defect in continuous casting slab (English PDF)

连铸钢板坯低倍组织缺陷评级图

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Issued by

Ministry of Industry and Information Technology of the People��s Republic of China

Level / Type

National · Recommended

Issue date

October 22, 2016

Implementation date

April 1, 2017

Scope

YB/T 4003-2016 is the English-translated version of 连铸钢板坯低倍组织缺陷评级图.

YB/T 4003-2016 — This Standard specifies the samples used in the testing of macrostructure and defect in continuous casting slab by etching and sulfur print, as well as the morphological characteristics, cause and evaluation principle of defects.

This Standard applies to the evaluation for macrostructure and defect in slabs such as carbon steel and alloy steel produced by continuous casting process.

The qualification grade of various defects in this Standard and the defects that are not allowed to exist shall be stipulated in the corresponding technical conditions and the agreement between the two parties.

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Document preview — YB/T 4003-2016

National Standard of the People's Republic of China

ICS
77.040.99
Classification
H 24

Issued by: Ministry of Industry and Information Technology of the People��s Republic of China

Contents

  • Foreword...3
  • 1 Scope...4
  • 2 Normative references...4
  • 3 Sampling and sample corrosion methods...4
  • 4 Defect classification and evaluation...4
  • 5 Inspection report...8

Foreword

This Standard was drafted in accordance with the rules given in GB/T 1.1-2009.

This Standard is a revision of YB/T 4003-1997 Standard diagrams for macrostructure

and defect in continuous casting slab.

Compared with YB/T 4003-1997, the major technical changes of this Standard are as

follows.

-- Expand the scope of application;

-- Add morphological characteristics and cause, as well as schematic diagram, of the

��white band��;

-- Add the evaluation details for some defects (see Appendix A), and modify the

standard diagrams accordingly (see Appendix B and Appendix C).

This Standard was proposed by China Iron and Steel Industry Association.

This Standard shall be under the jurisdiction of National Technical Committee 183 on

Iron and Steel of Standardization Administration of China (SAC/TC 183).

The drafting organizations of this Standard. Wuhan Iron and Steel Company Limited,

Shougang Group Co., Ltd., Hebei Iron and Steel Co., Ltd. Tangshan Branch, China

Metallurgical Information and Standardization Institute.

The drafters of this Standard. Han Rongdong, Chen Shihua, Luan Yan, Wang Zhifen,

Zhou Yigui, Ju Xinhua, Zhang Ping, Wu Lixin, Guo Jian, Deng Cuiqing.

The previous versions �C replaced by this Standard �C of the standard are.

-- YB/T 4003-1991, YB/T 4003-1997.

Standard diagrams for macrostructure and defect in

continuous casting slab

1 Scope

This Standard specifies the samples used in the testing of macrostructure and defect in

continuous casting slab by etching and sulfur print, as well as the morphological

characteristics, cause and evaluation principle of defects.

This Standard applies to the evaluation for macrostructure and defect in slabs such as

carbon steel and alloy steel produced by continuous casting process.

The qualification grade of various defects in this Standard and the defects that are not

allowed to exist shall be stipulated in the corresponding technical conditions and the

agreement between the two parties.

2 Normative references

The following referenced documents are indispensable for the application of this

document. For dated references, only the dated version applies to this document. For

undated references, the latest edition (including all amendments) applies to this

document.

GB/T 226, Test method for macrostructure and defect of steel by etching

GB/T 4236, Steel examination by sulphur print (Baumann method)

3 Sampling and sample corrosion methods

The sample cut-out and display methods shall comply with the provisions of GB/T 226

or GB/T 4236.

4 Defect classification and evaluation

4.1 Morphological characteristics, cause and evaluation principle of various defects

4.1.1 Center segregation

The morphological characteristics, cause and evaluation principle of center segregation

are as follows.

4.1.2 Center porosity

The morphological characteristics, cause and evaluation principle of center porosity are

as follows.

4.1.3 Intermediate crack

The morphological characteristics, cause and evaluation principle of intermediate crack

are as follows.

4.1.4 Corner crack

The morphological characteristics, cause and evaluation principle of corner crack are

as follows.

4.1.5 Triangular crack

The morphological characteristics, cause and evaluation principle of triangular crack

are as follows.

4.1.6 Alumina (Al2O3) inclusions

The morphological characteristics, cause and evaluation principle of alumina (Al2O3)

inclusions are as follows.

4.1.7 Pinhole bubbles

The morphological characteristics, cause and evaluation principle of pinhole bubbles

are as follows.

4.1.8 Honeycomb bubbles

The morphological characteristics, cause and evaluation principle of honeycomb

bubbles are as follows.

4.1.9 Silicate inclusions

The morphological characteristics, cause and evaluation principle of silicate inclusions

are as follows.

4.1.10 White bands

The morphological characteristics, cause and evaluation principle of white bands are as

follows.

4.2 Standard diagrams

4.2.1 This Standard includes the following two sets of standard diagrams.

a) Macrostructure diagram of continuous casting slab by etching (see Appendix B);

b) Sulfur print standard diagrams (see Appendix C).

4.2.2 All types of standard diagrams for defect are composed of 6 grades from 0.5 to

3.0, which increase with the severity of the defect. See Appendix A for the size or

quantity of specific defects.

4.3 Evaluation method and qualification grade

4.3.1 All types of defects are limited to visual visibility, at a start-rating grade of 0.5.

When evaluating, grade by comparing with the diagrams listed in Appendix B and

Appendix C. Where the defect grade cannot be determined by comparison, refer to

Appendix A for measurement and evaluation.

4.3.2 The selection of the standard diagram, the qualification grade of various defects

and the defects that are not allowed to exist shall be in accordance with the provisions

of product standards or technical conditions.

5 Inspection report

The inspection report shall include the following contents.

a) entrusting unit;

b) test steel designation;

c) melting number of the test sample;

d) sample number;

e) specifications of the continuous casting slab;

Appendix A

(Informative)

Evaluation details for macrostructure and defect in continuous casting slab

A.1 Center segregation

A.1.1 The segregation of class A is distributed continuously; the segregation of class B

is distributed discontinuously (strip segregation with a length of more than 3 mm); the

segregation of class C is distributed in point form. The schematic diagram is shown in

Figure A.1.

A.1.2 When there are two classes of center segregation in the field of view, the

evaluation shall be made based on the principle that the length of the segregated band

with the higher class (class A > class B > class C) exceeds a quarter of the length of the

entire sample. When class A does not exceed 1/4 of the total length of the sample, but

Classes A+B exceed 1/4 of the total length of the sample, evaluate it as class B. See

Table A.1 for the relationship between class and segregation thickness. The thickness

is the average value of 5 points at the most serious part of segregation defects.

A.2 Standard for internal cracks

Class A Class B Class C

Grade Class A segregation thickness t Class B segregation thickness t Class C segregation thickness t

Intermediate cracks, triangular cracks and corner cracks are rated based on the largest

single crack length (see Table A.2). The crack length is the length of a straight line or a

curve.

A.3 Bubbles and Al2O3 inclusions

The evaluation of pinhole bubbles, honeycomb bubbles and Al2O3 inclusions is mainly

based on the size and distribution of the bubbles. The pinhole bubbles and inclusions

are rated by the maximum diameter; the honeycomb bubbles are rated by the maximum

bubble width (Table A.3).

Appendix B

(Normative)

Standard diagrams for macrostructure and defect in continuous casting slab by

etching

Appendix C

(Normative)

Standard diagrams for macrostructure and defect in continuous casting slab by

sulphur print

......

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 8 pages — is available in the English PDF.

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