YB/T 4003-2016Standard diagrams for macrostructure and defect in continuous casting slab (English PDF)
连铸钢板坯低倍组织缺陷评级图
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Issued by
Ministry of Industry and Information Technology of the People��s Republic of China
Level / Type
National · Recommended
Issue date
October 22, 2016
Implementation date
April 1, 2017
Scope
YB/T 4003-2016 is the English-translated version of 连铸钢板坯低倍组织缺陷评级图.
YB/T 4003-2016 — This Standard specifies the samples used in the testing of macrostructure and defect in continuous casting slab by etching and sulfur print, as well as the morphological characteristics, cause and evaluation principle of defects.
This Standard applies to the evaluation for macrostructure and defect in slabs such as carbon steel and alloy steel produced by continuous casting process.
The qualification grade of various defects in this Standard and the defects that are not allowed to exist shall be stipulated in the corresponding technical conditions and the agreement between the two parties.
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Document preview — YB/T 4003-2016
National Standard of the People's Republic of China
- ICS
- 77.040.99
- Classification
- H 24
Issued by: Ministry of Industry and Information Technology of the People��s Republic of China
Contents
- Foreword...3
- 1 Scope...4
- 2 Normative references...4
- 3 Sampling and sample corrosion methods...4
- 4 Defect classification and evaluation...4
- 5 Inspection report...8
Foreword
This Standard was drafted in accordance with the rules given in GB/T 1.1-2009.
This Standard is a revision of YB/T 4003-1997 Standard diagrams for macrostructure
and defect in continuous casting slab.
Compared with YB/T 4003-1997, the major technical changes of this Standard are as
follows.
-- Expand the scope of application;
-- Add morphological characteristics and cause, as well as schematic diagram, of the
��white band��;
-- Add the evaluation details for some defects (see Appendix A), and modify the
standard diagrams accordingly (see Appendix B and Appendix C).
This Standard was proposed by China Iron and Steel Industry Association.
This Standard shall be under the jurisdiction of National Technical Committee 183 on
Iron and Steel of Standardization Administration of China (SAC/TC 183).
The drafting organizations of this Standard. Wuhan Iron and Steel Company Limited,
Shougang Group Co., Ltd., Hebei Iron and Steel Co., Ltd. Tangshan Branch, China
Metallurgical Information and Standardization Institute.
The drafters of this Standard. Han Rongdong, Chen Shihua, Luan Yan, Wang Zhifen,
Zhou Yigui, Ju Xinhua, Zhang Ping, Wu Lixin, Guo Jian, Deng Cuiqing.
The previous versions �C replaced by this Standard �C of the standard are.
-- YB/T 4003-1991, YB/T 4003-1997.
Standard diagrams for macrostructure and defect in
continuous casting slab
1 Scope
This Standard specifies the samples used in the testing of macrostructure and defect in
continuous casting slab by etching and sulfur print, as well as the morphological
characteristics, cause and evaluation principle of defects.
This Standard applies to the evaluation for macrostructure and defect in slabs such as
carbon steel and alloy steel produced by continuous casting process.
The qualification grade of various defects in this Standard and the defects that are not
allowed to exist shall be stipulated in the corresponding technical conditions and the
agreement between the two parties.
2 Normative references
The following referenced documents are indispensable for the application of this
document. For dated references, only the dated version applies to this document. For
undated references, the latest edition (including all amendments) applies to this
document.
GB/T 226, Test method for macrostructure and defect of steel by etching
GB/T 4236, Steel examination by sulphur print (Baumann method)
3 Sampling and sample corrosion methods
The sample cut-out and display methods shall comply with the provisions of GB/T 226
or GB/T 4236.
4 Defect classification and evaluation
4.1 Morphological characteristics, cause and evaluation principle of various defects
4.1.1 Center segregation
The morphological characteristics, cause and evaluation principle of center segregation
are as follows.
4.1.2 Center porosity
The morphological characteristics, cause and evaluation principle of center porosity are
as follows.
4.1.3 Intermediate crack
The morphological characteristics, cause and evaluation principle of intermediate crack
are as follows.
4.1.4 Corner crack
The morphological characteristics, cause and evaluation principle of corner crack are
as follows.
4.1.5 Triangular crack
The morphological characteristics, cause and evaluation principle of triangular crack
are as follows.
4.1.6 Alumina (Al2O3) inclusions
The morphological characteristics, cause and evaluation principle of alumina (Al2O3)
inclusions are as follows.
4.1.7 Pinhole bubbles
The morphological characteristics, cause and evaluation principle of pinhole bubbles
are as follows.
4.1.8 Honeycomb bubbles
The morphological characteristics, cause and evaluation principle of honeycomb
bubbles are as follows.
4.1.9 Silicate inclusions
The morphological characteristics, cause and evaluation principle of silicate inclusions
are as follows.
4.1.10 White bands
The morphological characteristics, cause and evaluation principle of white bands are as
follows.
4.2 Standard diagrams
4.2.1 This Standard includes the following two sets of standard diagrams.
a) Macrostructure diagram of continuous casting slab by etching (see Appendix B);
b) Sulfur print standard diagrams (see Appendix C).
4.2.2 All types of standard diagrams for defect are composed of 6 grades from 0.5 to
3.0, which increase with the severity of the defect. See Appendix A for the size or
quantity of specific defects.
4.3 Evaluation method and qualification grade
4.3.1 All types of defects are limited to visual visibility, at a start-rating grade of 0.5.
When evaluating, grade by comparing with the diagrams listed in Appendix B and
Appendix C. Where the defect grade cannot be determined by comparison, refer to
Appendix A for measurement and evaluation.
4.3.2 The selection of the standard diagram, the qualification grade of various defects
and the defects that are not allowed to exist shall be in accordance with the provisions
of product standards or technical conditions.
5 Inspection report
The inspection report shall include the following contents.
a) entrusting unit;
b) test steel designation;
c) melting number of the test sample;
d) sample number;
e) specifications of the continuous casting slab;
Appendix A
(Informative)
Evaluation details for macrostructure and defect in continuous casting slab
A.1 Center segregation
A.1.1 The segregation of class A is distributed continuously; the segregation of class B
is distributed discontinuously (strip segregation with a length of more than 3 mm); the
segregation of class C is distributed in point form. The schematic diagram is shown in
Figure A.1.
A.1.2 When there are two classes of center segregation in the field of view, the
evaluation shall be made based on the principle that the length of the segregated band
with the higher class (class A > class B > class C) exceeds a quarter of the length of the
entire sample. When class A does not exceed 1/4 of the total length of the sample, but
Classes A+B exceed 1/4 of the total length of the sample, evaluate it as class B. See
Table A.1 for the relationship between class and segregation thickness. The thickness
is the average value of 5 points at the most serious part of segregation defects.
A.2 Standard for internal cracks
Class A Class B Class C
Grade Class A segregation thickness t Class B segregation thickness t Class C segregation thickness t
Intermediate cracks, triangular cracks and corner cracks are rated based on the largest
single crack length (see Table A.2). The crack length is the length of a straight line or a
curve.
A.3 Bubbles and Al2O3 inclusions
The evaluation of pinhole bubbles, honeycomb bubbles and Al2O3 inclusions is mainly
based on the size and distribution of the bubbles. The pinhole bubbles and inclusions
are rated by the maximum diameter; the honeycomb bubbles are rated by the maximum
bubble width (Table A.3).
Appendix B
(Normative)
Standard diagrams for macrostructure and defect in continuous casting slab by
etching
Appendix C
(Normative)
Standard diagrams for macrostructure and defect in continuous casting slab by
sulphur print
......
......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 8 pages — is available in the English PDF.
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