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QC/T 1133-2020Safety elements of air filters for commercial vehicles (English PDF)

商用汽车空气滤清器安全滤芯

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Issued by

MIIT

Level / Type

Industry · Recommended

Issue date

August 31, 2020

Implementation date

January 1, 2021

Scope

QC/T 1133-2020 is the English-translated version of 商用汽车空气滤清器安全滤芯.

QC/T 1133-2020 covers the requirements, test methods, inspection rules and the marking, packaging, transportation and storage of the safety element of commercial vehicle air filters, and applies to elements with a volume flow of less than 4000 m3/h; elements for construction machinery, agricultural and forestry machinery, ships and stationary power may refer to it.

Specific dust penetration shall be not more than 0.30 grams per cubic metre per minute for a paper element and not more than 0.70 for a non-paper element, obtained from the mass gained by an absolute filter downstream of the test piece divided by the rated air volume flow.

For elements in special service, such as natural gas engines, the filter material shall give an average continuous burning time of not more than 5 s and an average carbonization length of not more than 115 mm, tested to GB/T 14656.

Fold pitch shall be uniform, the largest uneven pitch not more than 1.5 times and the smallest not less than 0.5 times the nominal pitch, with a fold count tolerance of plus or minus 2 folds below 50 folds, plus or minus 3 from 50 to 100 and plus or minus 4 above 100.

End cover bore and element height follow grade C of GB/T 1804-2000, perpendicularity between centre line and end face grade L of GB/T 1184-1996, and parallelism of the two ends is not more than 1.5 mm.

Form and position tolerances are verified to GB/T 1958, lot sampling to GB/T 2828.1.

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Document preview — QC/T 1133-2020

National Standard of the People's Republic of China

Issued by: Ministry of Industry and Information Technology of the People's Republic of China

Contents

  • Foreword5
  • 1 Scope6
  • 2 Normative references6
  • 3 Terms and definitions7
  • 4 Requirements7
  • 5 Test method9
  • 6 Inspection rules10
  • 7 Marking, packaging, transportation, storage11

1 Scope

This document specifies the technical requirements, test methods, inspection rules, marking, packaging, transportation, storage of safety elements of commercial vehicle air filters.

This document is applicable to safety elements of commercial vehicle air filters (hereinafter referred to as filter elements), which have a volume flow of less than 4000 m3/h. For the safety elements of air filters for construction machinery, agricultural and forestry machinery, ships and stationary power, they may refer to this document.

2 Normative references

The contents of the following documents constitute the indispensable clauses of this document through normative references in the text. Among them, for dated reference documents, only the version corresponding to that date is applicable to this document; for undated reference documents, the latest version (including all amendments) is applicable to this document.

GB/T 1184-1996 Geometrical tolerancing - Geometrical tolerance for features without individual tolerance indications

GB/T 1804-2000 General tolerances - Tolerances for linear and angular dimensions without individual tolerance indications

GB/T 1958 Geometrical product specifications (GPS) - Geometrical tolerance - Verification

GB/T 2828.1 Sampling procedures for inspection by attributes -Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for lot-by-lot inspection

GB/T 14656 Test method for burning behavior of flame-retardant paper and board

QC/T 32-2017 Test methods of air cleaners for automobiles

4 Requirements

4.6 Flame-retardancy

For filter elements used in special occasions (such as natural gas engines, etc.), the flame-retardancy of the filter material used shall meet the following requirements:

a) The average continuous burning time is not more than 5 s;

b) The average carbonization length is not more than 115 mm.

4.7 Folding distance and number of folds

4.7.1 The folding distance of the filter element shall be uniform. The maximum folding distance of its unevenness, on the outer diameter of the filter element, shall not be greater than 1.5 times the nominal folding distance. The minimum folding distance shall not be less than 0.5 times the nominal folding distance.

4.7.2 Tolerance of number of folds of filter paper: For filter paper, which has a number of folds of less than 50, the tolerance is ±2 folds; for filter paper, which has a number of folds of 50 ~ 100, the tolerance is ±3 folds; for filter paper, which has a number of folds of more than 100, the tolerance is ±4 folds.

4.8 Dimensional tolerance, shape, position tolerance

4.8.1 The dimensional deviation of the inner hole diameter of the filter element's end cover shall meet the requirements of grade C in GB/T 1804-2000.

4.8.2 The height deviation of the filter element shall meet the requirements of grade C in GB/T 1804-2000.

4.8.4 The parallelism tolerance of both ends of the filter element shall not be greater than 1.5 mm. The measurement position shall be on the ring surface, which is 10 mm away from the inner diameter of the filter element.

4.8.3 The perpendicularity deviation, BETWEEN the center line of the filter element AND the end surface, shall meet the requirements of grade L in GB/T 1184-1996.

4.9 Appearance

4.9.1 The filter element shall be clean. The inner and outer surface shall be free of dirt and impurities.

Calculate and determine the increase in the mass of the absolute filter.

SDP - Specific dust penetration, in grams per cubic meter per minute [g/ (m3 · min-1)]

D - The increase in the mass of the absolute filter (that is, the mass of dust that passes through), in grams (g); qve - The rated air volume flow, in cubic meters per minute (m3/min).

5 Test method

5.4.4 Collect the test dust, on the inner wall of the connecting pipe, between the absolute filter and the test piece. Weigh it together with the absolute filter.

5.4.5 Calculate the specific dust penetration according to formula (1):

Where:

5.5 Flame-retardancy

Carry out the test according to the method specified in GB/T 14656.

5.6 Folding distance and number of folds

The folding distance is measured by a vernier caliper. The number of folds is manually counted.

5.7 Dimensional tolerance, shape, position tolerance

The dimensional tolerances are measured by general measuring tools. The shape and position tolerances are measured in accordance with GB/T 1958.

5.8 Appearance

The appearance quality is inspected visually.

6 Inspection rules

6.1 General

Each product can only exit-factory, after passing the inspection by the quality inspection department AND be accompanied by a product certificate.

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 15 pages — is available in the English PDF.

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