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NB/T 47010-2017Stainless and heat-resisting steel forgings for pressure equipment (English PDF)

承压设备用不锈钢和耐热钢锻件

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Issued by

NEA

Level / Type

Industry · Recommended

Issue date

March 28, 2017

Implementation date

August 1, 2017

Scope

NB/T 47010-2017 is the English-translated version of 承压设备用不锈钢和耐热钢锻件.

This standard specifies the terms and definitions, order content, technical requirements, test methods, inspection rules, markings and quality certificates of stainless steel and heat-resisting steel forgings for pressure equipment.

Document preview — NB/T 47010-2017

National Standard of the People's Republic of China

ICS
77.140.85
Classification
J 32
Replacing
NB/T 47010-2010, JB/T 9626-1999

Issued by: National Energy Administration

Contents

  • Foreword3
  • 1 Scope5
  • 2 Normative references5
  • 3 Terms and definitions 3.16
  • 4 Order content8
  • 5 Technical requirements9
  • 6 Test method16
  • 7 Inspection rules17
  • 8 Markings and quality certificates20
  • Appendix A Forgings for boiler's matching valves AND special components
  • Appendix B (Normative) Additional requirements
  • Appendix C (Informative) High temperature mechanical properties

Foreword

This standard was drafted in accordance with the rules given in GB/T 1.1-2009 "Directives for standardization - Part 1: Structure and drafting of standards".

This standard replaces NB/T 47010-2010 "Stainless and heat-resisting steel forgings for pressure equipment"; incorporates the relevant content of JB/T 9626-1999 "Specification for boiler forging". Compared with NB/T 47010-2010, the main technical changes are as follows:

- CANCEL the content about design pressure in the Scope;

- DETAIL the relevant requirements for order content;

- ADD the macroscopic inspection requirements;

components, ADD the metallographic inspection requirements;

- ADD the quality level requirements for ultrasonic testing of steel forgings;

- MODIFY the allowable criteria for welding repair;

- ADD the steel forgings designations of 3 valves and special components, including S32590, S42020, S42030, etc.;

- ADD the high temperature mechanical properties table of commonly used forging steel.

Appendix A and Appendix C of this standard are informative appendixes. Appendix B is a normative appendix.

This standard was proposed by AND shall be under the jurisdiction of the National Boiler and Pressure Vessel Standardization Technical Committee (SAC/TC 262).

The main drafters of this standard: Zhang Xiaohu, Zhang Yong, Zhang Rui, Jiang Heng, Zhang Li, Zhang Xian, Zhang Wenhui, Yang Guoyi, Chen Zhiwei, Zhang Qingxiang, Zhang Weidong, Feng Yan, Yang Huachun, Wang Jinguang.

1 Scope

This standard specifies the terms and definitions, order content, technical requirements, test methods, inspection rules, markings and quality certificates, of stainless steel and heat-resisting steel forgings for pressure equipment.

2 Normative references

The following documents are essential to the application of this document. For the dated documents, only the versions with the dates indicated are applicable to this document; for the undated documents, only the latest version (including all the amendments) is applicable to this standard.

3 Terms and definitions 3.1

Axisymmetric hollow forgings, which have an axial length L greater than its outer diameter D, as shown in Figure 1a). t is the nominal thickness.

Axisymmetric hollow forgings, which have an axial length L less than or equal to its outer diameter D, as shown in Figure 1 b). The smaller of L and t is the nominal thickness.

Axisymmetric solid forgings, which have an axial length L less than or equal to its outer diameter D, as shown in Figure 1c). L is the nominal thickness.

Axisymmetric forgings, which have a concave cross-section AND an axial length H less than or equal to its outer diameter D, as shown in Figure 1 d). The larger of t1 and t2 is the nominal thickness.

Axisymmetric hollow forgings, which have two outer diameters in the axial direction, as shown in Figure 1 e). The larger of t1 and t2 is the nominal thickness.

A solid forging, which has a circular cross-section AND an axial length L greater than its outer diameter D, as shown in Figure 1 f). D is the nominal thickness.

Forgings, which have a rectangular cross-section AND a length L greater than the lengths a and b on both sides, as shown in Figure 1 g). The smaller of a and b is the nominal thickness.

4 Order content

The order contract, which adopts this standard, shall include the following contents:

g) Delivery status (including heat treatment and surface requirements);

5 Technical requirements

5.1 Smelting method

The steel, which is used for forgings, shall be killed steel, which is smelted in an electric furnace or oxygen converter AND refined outside the furnace. After negotiation between the supplier and the buyer, it may use the smelting methods, such as electroslag remelting.

5.2 Chemical composition

5.2.2 Refer to Appendix A, for steel designations and chemical compositions of the steels, which are used for forgings of matching valves and special components. 5.2. […]

5.3 Forging

5.3.1 Steel ingots, billets or rolled materials, which are used for forging, shall have a quality certificate from the melting organization.

5.3.2 When using steel ingot for forging, the head and tail of the steel ingot shall have enough removal, to ensure that there are no shrinkage holes, looseness, cracks, serious segregation, or other defects, that affect the forging quality.

5.3.3 When using steel ingots, billets or continuous casting billets for forging, the forging ratio, of the main section of the forging, shall not be less than 3. When using rolled material for forging, the forging ratio, of the main section of the forging, shall not be less than 1.6.

5.4 Forging level

5.4.1 Forgings are divided into four levels: I, II, III, IV. The inspection items and inspection quantities of each level shall meet the requirements of Table 2. 5.4.2 Level I forgings are only applicable to S11306, S11348, S30408 steel forgings, which have a nominal thickness less than or equal to 150 mm. II Tensile (Rm, Rp0.2, A) The forgings, which have the same smelting furnace number, heat treatment in the same furnace, forging process, forging ratio, similar nominal thickness, form a batch. For each batch, spot check the piece, which has the largest nominal thickness III Tensile (Rm, Rp0.2, A) Ultrasonic testing Inspection one by one IV Tensile (Rm, Rp0. […]

5.8 Metallographic inspection

6 Test method

6.1 Chemical analysis

Chemical analysis is in accordance with GB/T 223 or GB/T 11170, GB/T 20123, GB/T 20124. The arbitration test is in accordance with GB/T 223.

6.3 Hardness test

The hardness test is in accordance with GB/T 231.1.

6.4 Macroscopic inspection

The macroscopic inspection shall be in accordance with the provisions of GB/T 226.

6.5 Metallographic inspection

The grain size inspection is in accordance with the provisions of GB/T 6394. The inspection of non-metallic inclusions shall be graded in accordance with the method A in GB/T 10561. The microstructure inspection shall be in accordance with the provisions of GB/T 13298. For the phase ratio inspection of duplex steel, it may use GB/T 13305 to determine the ferrite content.

6.6 Ultrasonic testing

Ultrasonic testing is in accordance with NB/T 47013.3.

6.7 Visual inspection

The appearance inspection of forgings shall be visually inspected, under sufficient lighting conditions.

7 Inspection rules

7.1 Inspection

The inspection of forgings is carried out by the supplier's inspection department.

7.2 Specimen requirements

7.2.2 The tensile specimen shall be the No. R4 specimen in GB/T 228.1. If limited by the sampling size, according to the agreement between the supplier and the buyer, it may also use the No. R7 specimen in GB/T 228.1.

7.2.3 The hardness test of level I forgings can be carried out, on the rough surface of the forging blank AND at the sampling position, as shown in Figure 2. The hardness test specimens of other levels of forgings shall be prepared, in accordance with the provisions of GB/T 231.1.

7.3 Sampling quantity

7.3.1 Chemical analysis

For chemical analysis, one specimen shall be taken for each furnace number.

7.3.2 Tension and impact

7.3.2.1 For forgings, which have a single heat treatment mass less than or equal to 3500 kg, it shall take 1 set specimens (1 tension at room temperature).

7.3.2.2 For forgings, which have a single heat treatment mass more than 3500 kg, it shall take 2 sets of specimens (1 tension at room temperature for each). The positions of the two sets of specimens are 180° apart. If the length of the forging is greater than 1.5 times the diameter, it shall take one set of specimens, each at both ends of the forging, at an interval of 180°.

7.3.4 Metallographic inspection

For metallographic inspection, it shall take 1 specimen from each batch.

7.4 Sampling direction

For forgings (excluding bar forgings), it should take tangential specimens. When tangential specimens cannot be obtained, take longitudinal or radial specimens. For bar forgings, it should take longitudinal specimens.

7.6 Reinspection

7.6.1 When the buyer needs a re-inspection, the supplier shall provide the purchaser's re-inspection samples; the validity period of the re-inspection shall be negotiated by both parties. 7.6. […]

8 Markings and quality certificates

8.1 The marking shall be printed on the obvious part of the forging OR the place designated by the purchaser. The position and method, of printing the mark, shall not affect the final use of the forging. For small forgings, a mark can be affixed on the packing box.

8.2 Forgings, which are inspected and delivered, according to this standard, shall have the following marks:

8.3 When the forgings are delivered, they shall be accompanied by a quality certificate, which includes:

Appendix A Forgings for boiler's matching valves AND special components

Appendix B Additional requirements

This requirement is implemented, only when the buyer stipulates in the order contract. It may use one or more of them. The details of the additional requirements shall be negotiated by the supplier and the buyer.

Before the mechanical property test, all specimen blanks shall be heat treated one or more times, below the critical temperature, which is mainly based on the expectation that, forging products will subject to post-weld heat treatment or other heat treatments, during the container manufacturing process. The buyer shall provide the supplier, with detailed heat treatment specifications, including temperature, holding time, cooling rate.

B.2 Use thermal buffer ring or ring segment for heat treatment

Before the heat treatment of the forging, weld the edge of a thermal buffer ring, which has a section of at least t x t (t is the nominal thickness of the forging) OR a ring segment, which has a section of at least t x t and an arc length of at least 3t, on the sampling end of the forging. The thermal buffer ring or ring segment is made of carbon steel or low alloy steel, which has good weldability. After the forging is heat treated, cut off the thermal buffer ring or ring segment. The specimen is taken from the area of the forging, that is thermally buffered by the thermal buffer ring or ring segment. When a thermal buffer ring segment is used, the specimen shall be taken, from the forging part corresponding to the middle 1/3 of the arc length, of the thermal buffer ring segment. The position of the specimen shall be at least 13 mm, away from the thermal buffer surface of the forging, AND at least t/4 from the heat-treated surface of the forging.

B.4 Penetration testing

Penetration testing method can be in accordance with the provisions of NB/T 47013.5. The level I is qualified.

B.5 Metallographic inspection

The metallographic inspection test piece of the forgings of level III and IV, for boiler pressure components, shall not have harmful defects, such as cracks, overheating, over-burning, band texture, casting structure residues. The grain size, non-metallic inclusions, microstructure of forgings, must meet the requirements of Table B.1. […]

Appendix C High temperature mechanical properties

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 24 pages — is available in the English PDF.

Referenced standards

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