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HJ 1251-2022Self-monitoring technology guidelines for pollution sources - Metal foundry industry (English PDF)

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Issued by

Ministry of Ecology and Environment

Level / Type

National · Mandatory

Issue date

January 1, 1970

Implementation date

January 1, 1970

Scope

HJ 1251-2022 (Self-monitoring technology guidelines for pollution sources - Metal foundry industry) is available as an English-translated PDF.

HJ 1251-2022 — This standard specifies the general requirements for self-monitoring of pollutant discharge units in the metal casting industry, the formulation of monitoring plans, and the basics of information recording and reporting. content and requirements.

This standard applies to the water and air pollutants, noise and its impact on the surrounding environment of the metal casting industry pollutant discharge units during the production and operation stage.

Self-monitoring of environmental quality impacts. Self-monitoring requirements for self-provided thermal power generating units (factories) and supporting power boilers shall be implemented in accordance with HJ 820.

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Document preview — HJ 1251-2022

National Standard of the People's Republic of China

Issued by: Ministry of Ecology and Environment

Contents

  • Foreword
  • 1 Scope
  • 2 Normative references
  • 3 Terms and Definitions
  • 4 General requirements for self-monitoring
  • 5 Monitoring plan formulation
  • 6 Information recording and reporting
  • 7 Other

1 Scope of application

This standard specifies the general requirements for self-monitoring of pollutant discharge units in the metal casting industry, the formulation of monitoring plans, and the basics of information recording and reporting.

content and requirements.

This standard applies to the water and air pollutants, noise and its impact on the surrounding environment of the metal casting industry pollutant discharge units during the production and operation stage.

Self-monitoring of environmental quality impacts.

Self-monitoring requirements for self-provided thermal power generating units (factories) and supporting power boilers shall be implemented in accordance with HJ 820.

2 Normative references

This standard refers to the following documents or clauses thereof. For dated references, only the dated version applies to this standard.

For undated references, the latest edition (including all amendments) applies to this standard.

GB/T 4754-2017 National Economic Industry Classification GB 8978 Integrated Wastewater Discharge Standard GB 14554 Emission Standard of Odor Pollutants GB 39726 Foundry Industry Air Pollutant Emission Standard HJ/T 166 Technical Specification for Soil Environment Monitoring HJ 819 General Principles of Technical Guidelines for Self-Monitoring of Pollutants HJ 820 Technical Guide for Self-Monitoring of Pollutant Emission Units Thermal Power Generation and Boiler HJ 905 Technical Specification for Environmental Monitoring of Odor Pollution HJ 964 Environmental Impact Assessment Technical Guidelines Soil Environment (Trial) HJ 1200 Technical Specification for Pollution Discharge Permit Application and Issuance Industrial Solid Waste (Trial) "National Hazardous Waste List"

3 Terms and Definitions

GB 39726 as well as the following terms and definitions apply to this standard.

foundry industry

Manufacturing of various metal castings. It belongs to the metal products industry in GB/T 4754-2017 and is classified as ferrous metal casting (C 3391) and non-ferrous metal casting (C 3392). Ferrous metal casting refers to the manufacture of various finished and semi-finished products such as iron castings and steel castings; non-ferrous metal castings Manufacturing refers to the manufacture of various finished and semi-finished products such as non-ferrous metals and their alloy castings.

metal foundry industry pollutant emission unit Sewage units engaged in the manufacture of various metal castings, including ferrous metal casting sewage units and non-ferrous metal casting sewage units. black gold Foundry pollutant discharge units refer to pollutant discharge units engaged in the manufacture of various finished and semi-finished products such as iron castings and steel castings; non-ferrous metal casting pollutant discharge units refer to Sewage discharge units engaged in the manufacture of various finished and semi-finished products of non-ferrous metals and their alloys.

direct discharge

The act of discharging water pollutants directly into environmental water bodies.

indirect discharge

The act of discharging water pollutants into the public sewage treatment system by a sewage unit.

key regions

According to the requirements of ecological environment work, the air pollution is serious, or the ecological environment is fragile, or there is a need for further improvement of ambient air quality, etc.

Areas that require strict control of air pollutant emissions.

4 General requirements for self-monitoring

The pollutant discharging unit should find out the pollution source, pollutant index and potential environmental impact of the unit, formulate a monitoring plan, set up and maintain monitoring facilities, carry out self-monitoring in accordance with the monitoring plan, do a good job in quality assurance and quality control, record and save monitoring data, and disclose it to the public in accordance with the law Monitoring results.

5 Development of monitoring plan

5.1 Exhaust Emission Monitoring

5.1.1 Organised exhaust emission monitoring

5.1.1.1 The monitoring points, monitoring indicators and minimum monitoring frequency of the pollutant discharge units of the metal casting industry shall be implemented in accordance with Table 1.

5.2.2 Monitoring indicators and monitoring frequency

The monitoring points, monitoring indicators and minimum monitoring frequency of waste water discharge of metal casting industry sewage discharge units shall be implemented in accordance with Table 3.

5.3 Boundary environmental noise monitoring

5.3.1 The setting of environmental noise monitoring points at the plant boundary should follow the principles in HJ 819, mainly considering metal smelting (chemical) and auxiliary equipment, sand Processing and sand regeneration equipment, shakeout machines, molding/core making equipment, centrifuges, die casting machines, cleaning and grinding equipment, vacuum pumps, air compressors, air the distribution of noise sources such as machines and other noise sources in the factory area and the location of surrounding noise-sensitive buildings.

5.3.2 The environmental noise at the boundary of the plant shall be monitored at least once a quarter for daytime and nighttime noise, and the monitoring index is equivalent continuous A sound level. frequency at night when affected by the frequent and occasional noise, measure the maximum sound level of the frequent and occasional noises at the same time. Night noise monitoring may not be carried out for those who do not produce at night. noise around for sound-sensitive buildings, the frequency of monitoring should be increased.

5.4 Surrounding environmental quality impact monitoring

5.4.1 If there are clear requirements in laws and regulations, etc., carry out monitoring of surrounding environmental quality impact as required.

5.4.2 If there is no specific requirement, if the pollutant discharge unit deems it necessary, it may open the environmental quality of surrounding water, soil and air according to the actual situation.

Exhibition monitoring. Pollutant discharge units producing lead-based and lead-bronze refer to HJ/T 166 and HJ 964 to set up soil monitoring points, and monitor surrounding soil.

The monitoring indicators and the minimum monitoring frequency shall be implemented in accordance with Table 4.

5.5 Other requirements

5.5.1 In addition to the pollutant indicators in Tables 1 to 3, the pollutant indicators in 5.5.1.1 and 5.5.1.2 should also be included in the scope of monitoring indicators, and refer to Table 1~Table 3 and HJ 819 to determine the monitoring frequency.

5.5.1.1 Pollutant Discharge Permit, Implemented Pollutant Discharge (Control) Standards, Environmental Impact Assessment Documents and Their Approvals [Only in 2015 Pollutant discharge units that have obtained the approval of environmental impact assessment after January 1, 2009], and the pollutants specified in the relevant ecological environment management regulations.

mark.

5.5.1.2 The sewage discharge unit determines the actual discharge according to the raw and auxiliary materials used in the production process, the production process, the types of intermediate and final products, and the monitoring results.

released, the pollutant indicators in the list of toxic and hazardous pollutants or the priority control chemicals list, or other toxic pollutant indicators.

5.5.2 The monitoring frequency of each indicator can be increased according to the determination principle in HJ 819 on the basis of meeting this standard.

5.5.3 Key pollutant discharging units shall install and use automatic monitoring equipment according to laws and regulations. Non-key pollutant discharging units do not have mandatory requirements.

The monitoring frequency of position and monitoring indicators shall be determined with reference to this standard.

5.5.4 Sampling methods, monitoring analysis methods, monitoring quality assurance and quality control shall be implemented in accordance with HJ 819.

5.5.5 The description and changes of the monitoring program shall be implemented in accordance with HJ 819.

5.5.6 The safety protection of monitoring personnel shall be implemented in accordance with relevant standards and regulations.

6 Information recording and reporting

6.1 Information records

6.1.1 Monitoring information record

Manual monitoring records and automatic monitoring operation and maintenance records are implemented in accordance with HJ 819.The authenticity and accuracy of the automatic monitoring data by the sewage unit Responsible for the abnormal data transmission should be reported in a timely manner, and implemented in accordance with national standards or automatic monitoring data abnormality marking rules.

6.1.2 Information record of the operation status of production and pollution control facilities
6.1.2.1 General provisions

The pollutant discharging unit shall record the operation status of production and pollution control facilities in detail, and shall also refer to 6.1.2.2~6.1.2.5 to record relevant records in daily production.

information, and organize it into a ledger for future reference.

6.1.2.2 Production Health Record

Record the operating status, production load, main product output of each main production unit and each production facility under normal working conditions by day or production shift.

Information such as amount, raw and auxiliary materials and fuel usage (including type, name, amount, composition and proportion of toxic and harmful elements).

6.1.2.3 Operation status record of waste gas pollution control facilities

Record the start and stop time of waste gas treatment facilities, waste gas discharge time, etc. by day or production shift, and record waste gas treatment by replacement batches.

Name and amount of consumables such as filter materials and adsorbents, and record operating parameters, faults and maintenance of waste gas treatment facilities.

6.1.2.4 Records of the operation status of wastewater pollution control facilities

Record waste water treatment volume, waste water discharge volume, waste water recycling volume and recycling rate, sludge production volume (record moisture content), Name and amount of chemicals used in wastewater treatment, electricity consumption, etc., and record the operation, failure and maintenance of wastewater treatment facilities.

6.1.2.5 Operation status record of noise pollution control facilities

Record the daily inspection, failure and maintenance or replacement of noise pollution control facilities.

6.1.3 Industrial Solid Waste Records

Record the relevant information of industrial solid waste according to HJ 1200, see Table 5 for the generation of industrial solid waste. Hazardous waste that may be generated According to the "National List of Hazardous Wastes" or the identification standards and identification methods of hazardous wastes.

6.2 Information report, emergency report and information disclosure

Execute in accordance with HJ 819.

7 Others

The pollutant discharge unit should truthfully record the working conditions during the manual monitoring period (including production load, operation of pollution control facilities, etc.) to ensure monitoring Data are representative. The marking of working conditions during automatic monitoring shall be carried out in accordance with the national standard specifications and the marking rules of working conditions of relevant industries.

Content not specified in this standard shall be implemented in accordance with HJ 819.

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 7 pages — is available in the English PDF.

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