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GB/T 46582-2025Petroleum and natural gas industries - Subsurface completion barrier valves and related tools (English PDF)

石油天然气工业 完井用地层隔离阀及其相关工具

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Issued by

State Administration for Market Regulation

Level / Type

National · Recommended

Issue date

October 31, 2025

Implementation date

May 1, 2026

Scope

GB/T 46582-2025 is the English-translated version of 石油天然气工业 完井用地层隔离阀及其相关工具.

GB/T 46582-2025 — This document specifies the design, verification, manufacturing, functional evaluation, and maintenance of formation isolation valves and related tools used in well completion in the oil and gas industry.

Requirements for repair, maintenance, transportation, and storage. This document does not cover the installation, commissioning, or connection of formation isolation valves to the downhole tubing.

This document also does not cover surface control systems (such as...). Control equipment consisting of non-isolation valve components such as computer systems, hydraulic lines and cables.

This document does not apply to SY/T 6915 (all parts), GB/T 21410, GB/T 20970, GB/T 28259, and GB/T 22513. Customized products and downhole chokes, plugs, sliding sleeves, casing flow control valves, injection valves, activated by well condition changes, or drill pipe testing tools.

Note. Formation isolation valves provide a method for isolating formations or forming a barrier within a tubing string to facilitate pre- and/or post-production/injection processes in oil and gas wells.

Operational activities, not for use as an emergency or fail-safe flow control device.

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Document preview — GB/T 46582-2025

National Standard of the People's Republic of China

ICS
75.180.10
Classification
E 92

Issued by: State Administration for Market Regulation

Contents

  • Preface
  • 1 Scope
  • 2 Normative References
  • 3 Terms and Definitions
  • 4 Abbreviations 3.
  • 5 Functional Requirements
  • 5.1 General Rules
  • 5.2 Functional Characteristics
  • 5.3 Basic Parameters of the Well
  • 5.4 Operating Parameters
  • 5.5 Environmental adaptability
  • 5.6 Compatibility with relevant oil well equipment
  • 5.7 Optional Requirements
  • 6 Technical Specifications
  • 6.1 General Rules
  • 6.2 Technical Characteristics
  • 6.3 Design Guidelines
  • 6.4 Material Requirements
  • 6.5 Performance Envelope
  • 6.6 Design Documents
  • 6.7 Design Validation
  • 6.8 Design Confirmation
  • 6.9 Design Change
  • 6.10 Functional Test
  • 7 Supplier or manufacturer requirements
  • 7.1 Overview
  • 7.2 Document
  • 7.3 Product Identification
  • 7.4 Quality Requirements
  • 7.5 Materials Documents
  • 7.6 Other processes
  • 7.7 Traceability
  • 7.8 Quality Control
  • 7.9 Confirmation of the shearing device
  • 7.10 Assembly and Functional Testing
  • 7.11 17 Non-conforming products in production
  • 8 Preparation for handling, storage and transportation
  • 9 Repair or maintenance
  • Appendix A (Informative) Comparison of this document with ISO 28781:2010 structural numbering
  • Appendix B (Informative) Technical Differences Between This Document and ISO 28781:2010 and Their Reasons
  • Appendix C (Informative) Overview of the Classification and Application of Formation Isolation Valves
  • C.1 Overview
  • C.2 Formation Isolation Valve Description
  • C.3 Application of Formation Isolation Valves
  • C.4 Formation isolation valve type
  • Appendix D (Normative) Formation Isolation Valve Validation Requirements
  • D.1 General Rule
  • D.2 Design Confirmation
  • D.3 General Requirements
  • D.4 Confirmation Process
  • D.5 Confirmation Tests for Type AA, Type BB, and Type CC Valves
  • Appendix E (Normative) Functional Testing
  • E.1 General Rule
  • E.2 General Requirements
  • E.3 Functional Test
  • Appendix F (Normative) High Temperature and High Pressure Requirements
  • F.1 General Rule
  • F.2 Design Validation Requirements
  • F.3 Design Confirmation
  • F.4 Manufacturing Requirements
  • Appendix G (Normative) Performance Envelope
  • G.1 General Rule
  • G.2 Performance Envelope Required Data
  • Appendix H (Informative) Alternative Acceptance Criteria for Liquid Leakage Testing
  • H.1 Overview
  • H.2 Acceptance Criteria
  • Appendix I (Informative) Debris Settlement Design Validation
  • I.1 Detrital Deposition Test
  • I.2 Opening Test under Debris Settling Conditions
  • Appendix J (Informative) Shutdown Test under Liquid Flow Conditions
  • J.1 Overview
  • J.2 Composition of the working fluid
  • J.3 Test Program
  • J.4 Acceptance Criteria
  • Appendix K (Normative) Validation Test Requirements for Formation Isolation Valve Related Tools
  • K.1 General Rule
  • K.2 Design Validation Test
  • References

Foreword

This document complies with the provisions of GB/T 1.1-2020 "Standardization Work Guidelines Part 1: Structure and Drafting Rules of Standardization Documents".

Drafting.

This document is modified to adopt ISO 28781:2010 "Drilling and production equipment for the oil and gas industry - Formation isolation valves and related equipment".

This document has undergone significant structural adjustments compared to ISO 28781:2010.A table comparing the structural numbering changes between the two documents is provided.

See Appendix A.

This document differs significantly from ISO 28781:2010 in several technical aspects. The relevant clauses are indicated in vertical margins.

Single lines (|) are indicated. A summary of these technical differences and their causes can be found in Appendix B.

The following editorial changes have been made to this document.

a) To clarify the application scope of formation isolation valves and their supporting tools, the standard name has been changed to "Formation Isolation Valves for Well Completion in the Oil and Gas Industry".

"Isolation Valves and Related Tools"

b) The description of formation isolation valves has been changed from a paragraph to a note (see Chapter 1);

c) Using informative references to SY/T 6915 (all parts), GB/T 21410, GB/T 20970, GB/T 28259, GB/T 22513 replaces ISO 17078, ISO 16070, ISO 14310, ISO 10432, and ISO 10423 respectively (see section 1).

chapter);

d) Footnotes have been removed (see Table 1);

e) Modify quality grades Q1 and Q2 to QL1 and QL2 (see 5.1.4, 6.3.2.1, 7.3, 7.4, 7.6, 7.7, 7.8.2.2, 7.8.2.3).

7.10.1, F.1);

f) The specific description of the V2 confirmation level has been revised (see Table 2);

g) The phrase "(land, platform, underwater)" has been removed [see 5.3a)];

h) ISO/IEC 17025 has been replaced with GB/T 27025 (informative reference), and ANSI/NCSL (informative reference) has been removed.

Z540-3 (see 7.8.1);

i) Non-SI units have been removed and unified to SI units (see 7.8.2.5, D.4.4.2, D.4.4.3.2, D.4.8.1, Table D.1, E.3.4).

H.2, I.1.2, J.1);

j) An Appendix A (informative) "Comparison of this document with the structural numbering of ISO 28781:2010" has been added;

k) An Appendix B (informative) has been added, "Technical Differences Between This Document and ISO 28781:2010 and Their Reasons";

l) Figure G.1 has been modified, and X2, Y2 and their descriptions have been deleted.

Please note that some content in this document may involve patents. The issuing organization of this document assumes no responsibility for identifying patents.

This document was proposed and is under the jurisdiction of the National Technical Committee on Standardization of Petroleum Drilling Equipment and Tools (SAC/TC96).

1 Scope

This document specifies the design, verification, manufacturing, functional evaluation, and maintenance of formation isolation valves and related tools used in well completion in the oil and gas industry.

Requirements for repair, maintenance, transportation, and storage.

This document does not cover the installation, commissioning, or connection of formation isolation valves to the downhole tubing. This document also does not cover surface control systems (such as...).

Control equipment consisting of non-isolation valve components such as computer systems, hydraulic lines and cables.

This document does not apply to SY/T 6915 (all parts), GB/T 21410, GB/T 20970, GB/T 28259, and GB/T 22513.

Customized products and downhole chokes, plugs, sliding sleeves, casing flow control valves, injection valves, activated by well condition changes, or drill pipe testing tools.

Note. Formation isolation valves provide a method for isolating formations or forming a barrier within a tubing string to facilitate pre- and/or post-production/injection processes in oil and gas wells.

Operational activities, not for use as an emergency or fail-safe flow control device.

2 Normative references

The contents of the following documents, through normative references within the text, constitute essential provisions of this document. Dated citations are not included.

For references to documents, only the version corresponding to that date applies to this document; for undated references, the latest version (including all amendments) applies.

This document.

GB/T 150.4-2024 Pressure Vessels - Part 4: Manufacturing, Inspection and Acceptance GB/T 228.1 Metallic materials – Tensile testing – Part 1: Test method at room temperature GB/T 228.2 Metallic materials – Tensile testing – Part 2: High temperature test method GB/T 229 Metallic materials Charpy impact test method GB/T 230 (all parts) Metallic materials—Rockwell hardness test [ISO 6508 (all parts)]

Note 1.GB/T 230.1-2018 Metallic materials – Rockwell hardness test – Part 1: Test method (ISO 6508-1:2016, MOD) GB/T 230.2-2022 Metallic materials – Rockwell hardness testing – Part 2: Inspection and calibration of hardness testers and indenters (ISO 6508-2) 2015, MOD) GB/T 230.3-2022 Metallic materials - Rockwell hardness testing - Part 3: Calibration of standard hardness blocks (ISO 6508-3:2015, MOD) GB/T 231 (all parts) Metallic materials – Brinell hardness test [ISO 6506 (all parts)]

Note 2.GB/T 231.1-2018 Metallic materials – Brinell hardness test – Part 1: Test method (ISO 6506-1:2014, MOD) GB/T 231.2-2022 Metallic materials – Brinell hardness testing – Part 2: Inspection and calibration of hardness testers (ISO 6506-2:2017, MOD) GB/T 231.3-2022 Metallic materials – Brinell hardness test – Part 3: Calibration of standard hardness blocks (ISO 6506-3:2014, MOD) GB/T 231.4-2009 Metallic materials – Brinell hardness test – Part 4: Table of hardness values (ISO 6506-4:2005, IDT) GB/T 528 Determination of tensile stress-strain properties of vulcanized rubber or thermoplastic rubber GB/T 531.1 Test methods for indentation hardness of vulcanized rubber or thermoplastic rubber—Part 1: Shore hardness tester method (Shore hardness) GB/T 2828.1 Sampling Procedures for Inspection by Attributes - Part 1: Sampling Schemes Retrieved by Acceptable Quality Limit (AQL) for Lot-by-Lot Inspection (GB/T 2828.1-2012,ISO 2859-1:1999,IDT) GB/T 3452.1 O-rings for hydraulic and pneumatic applications – Part 1: Dimensional series and tolerances (GB/T 3452.1-2005, ISO 3601-1:2002, MOD) GB/T 3452.2 O-rings for hydraulic and pneumatic applications – Part 2: Inspection specifications for appearance quality (GB/T 3452.2-2007, ISO 3601-3:2005, IDT)

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 48 pages — is available in the English PDF.

Referenced standards

Normative references

GB/T 230 · ISO 6508 · GB/T 231 · ISO 6506 · ISO 2859 · ISO 3601

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