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GB/T 45593-2025Fine ceramics - Determination of the abrasion resistance of coatings by micro-scale abrasion test (English PDF)

精细陶瓷 微磨损试验测定涂层的耐磨性

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Issued by

State Administration for Market Regulation, China National Standardization Administration

Level / Type

National · Recommended

Issue date

April 25, 2025

Implementation date

November 1, 2025

Scope

GB/T 45593-2025 is the English-translated version of 精细陶瓷 微磨损试验测定涂层的耐磨性.

GB/T 45593-2025 is the Chinese method for measuring how fast a ceramic coating wears away, using the micro-scale abrasion or ball-crater test.

It sets out the principle, the test system (a free-ball rig inclined 60 to 75 degrees with a 10 mm shaft groove), the test ball, the abrasive slurry and the measurement of crater size, then two routes: Type A, where the coating is not worn through, and Type B, where it is, each with its own analysis and report.

Wear rate is the volume removed per unit sliding distance at 1 N load, in cubic metres per newton metre. Specimens may be flat or curved, but the analysis given covers planar tests only.

Coating laboratories and producers use it. A modified adoption of ISO 26424:2008, it was issued on 25 April 2025 and applies from 1 November 2025.

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Document preview — GB/T 45593-2025

National Standard of the People's Republic of China

ICS
81.060.30
Classification
Q 30

Issued by: State Administration for Market Regulation, China National Standardization Administration

Contents

  • Preface
  • 1 Scope
  • 2 Normative references
  • 3 Terms and Definitions
  • 4 Principle
  • 5 Instruments and Materials
  • 5.1 Test system
  • 5.2 Test ball
  • 5.3 Abrasive slurry
  • 5.4 Measurement of ball pit dimensions
  • 6 Sample preparation
  • 7 Test Step
  • 7.1 Different types of tests
  • 7.2 Type A test. coating not worn through
  • 7.3 Type B test. coating wear through
  • 8 Results Analysis
  • 8.1 Type A test. coating not worn through
  • 8.2 Type B test. coating wear through
  • 9 Test Report
  • Appendix A (Informative) Comparison of structure numbers between this document and ISO 26424:2008
  • Appendix B (Informative) Technical differences between this document and ISO 26424:2008 and their causes
  • Appendix C (Informative) Coating Thickness Measurement
  • Reference

Foreword

This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part 1: Structure and drafting rules for standardization documents" Drafting.

This document is modified to adopt ISO 26424:2008 "Fine ceramics (advanced ceramics, advanced technical ceramics) - Determination of the wear resistance of coatings using the microwear test" Wear resistance of the layer.

Compared with ISO 26424:2008, this document has many structural adjustments. Comparison table of structural number changes between the two documents See Appendix A. This document has many technical differences compared to ISO 26424:2008.

A single line (|) is used to indicate these technical differences. A summary of these technical differences and their reasons is given in Appendix B. The following editorial changes were made to this document.

--- In order to coordinate with the existing standards, the name of the standard is changed to "Determination of wear resistance of coatings by fine ceramic micro-wear test";

--- Added "Note" in Chapter 1 to improve the operability of this document;

--- Added "Note" in 3.1 to list the units of wear rate to improve the operability of this document;

--- Added the calculation formula of steel ball speed in the "Notes" of 7.2.1 and 7.3.2 to improve the operability of this document;

--- Added Appendix A (informative) "Comparison of this document with ISO 26424:2008 structure numbering";

--- Added Appendix B (informative) "Technical differences between this document and ISO 26424:2008 and their causes".

1 Scope

This document describes the microwear method for determining the wear rate of fine ceramic coatings based on the ball crater method for determining the thickness of ceramic coatings in ISO 26423 [2]. Test method.

Note: This document obtains the wear rate of the coating and substrate through two independent ball pit tests or a single ball pit series test.

This document is applicable to the testing of specimens with planar or non-planar surfaces. The result analysis described in this document (Chapter 9) is only applicable to planar tests.

For non-planar samples, numerical methods are used for analysis [3], [4].

2 Normative references

The contents of the following documents constitute essential clauses of this document through normative references in this document.

For referenced documents without a date, only the version corresponding to that date applies to this document; for referenced documents without a date, the latest version (including all amendments) applies to This document.

GB/T 27025 General requirements for the competence of testing and calibration laboratories (GB/T 27025-2019, ISO /IEC 17025:2017, IDT)

ISO 3290-1 Rolling bearings-Bals-Part 1: Steel bals

Note: GB/T 308.1-2013 Rolling bearing balls Part 1: Steel balls (ISO 3290-1:2008, NEQ)

3 Terms and definitions

The following terms and definitions apply to this document.

3.1 Abrasive wear rate

Material wear volume per unit sliding distance under a normal contact load of 1N.

Note: The unit is cubic meter per Newton meter [m3/(N·m)].

4 Principle

During the test, the grinding slurry is dripped into the contact area between the ball and the sample, and the ball is pressed on the sample and rotated, and a spherical concave When the coating is not worn through, the wear rate of the coating is obtained from a single ball pit; when the coating is worn through, the wear rate of the coating is obtained by measuring the size of the pit.

The size of these craters is measured and the wear rates of the coating and substrate are calculated.

5 Instruments and Materials

5.1 Test system

Using a test ball that can rotate and press on the surface of the coating sample, there are two types of test ball systems. one is a free ball system, The deadweight of the test ball presses against the test specimen [see Figure 1a)]. Under normal circumstances, the inclination angle is 60°~75° and the shaft groove width is 10mm; the other is […]

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 30 pages — is available in the English PDF.

Referenced standards

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