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GB/T 45562-2025Heavy mechanical — Design specifications for automation system (English PDF)

重型机械 自动化系统设计规范

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

April 25, 2025

Implementation date

April 25, 2025

Scope

GB/T 45562-2025 is the English-translated version of 重型机械 自动化系统设计规范.

GB/T 45562-2025 is the Chinese national standard covering the control system of a metallurgical mill, a mining excavator or a forging press — the architecture split into basic Level 1 control and Level 2 process control, the controller, sensors and input and output count, the software and the operator interface, the power supply and the emergency stop, the response time, positioning accuracy and availability the system has to hold, and the safety and reliability testing. First edition, in force from 25 April 2025. Issued on 25 April 2025, it has been in force since 25 April 2025.

Document preview — GB/T 45562-2025

National Standard of the People's Republic of China

ICS
25.040.01
Classification
J 62

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • Preface
  • 1 Scope
  • 2 Normative references
  • 3 Terms and Definitions
  • 4 Overall architecture and functional design
  • 4.1 Overview
  • 4.2 Automation system functions
  • 4.3 System interface design
  • 4.4 System Integration and Testing
  • 5 General Requirements
  • 5.1 Performance requirements
  • 5.2 Security Requirements
  • 5.3 Power supply and power supply and distribution system requirements
  • 5.4 Operation requirements
  • 5.5 Application Environment Design
  • 5.6 Environmental protection and energy saving requirements
  • 5.7 Maintenance and repair requirements
  • 6 Design drawings and technical documents requirements
  • 6.1 Drawing requirements
  • 6.2 Graphical symbols
  • 6.3 Preparation of technical documents
  • 7 Hardware Requirements
  • 7.1 Controller
  • 7.2 Communication Interface
  • 7.3 Requirements for the number of input and output signals
  • 7.4 Sensor Requirements
  • 7.5 Design requirements for electronic control equipment
  • 7.6 Computer Systems
  • 8 Software Requirements10
  • 9 Human-machine interface (HMI) design requirements
  • 9.1 Screen Design
  • 9.2 Equipment selection
  • 9.3 HMI design requirements
  • 10 Communication and Network Requirements
  • 10.1 Performance Requirements
  • 10.2 Basic Automation Control System (Level 1) Communication Requirements
  • 10.3 Communication requirements for process automation control systems (Level 2)
  • 11 Main performance of automation system
  • 11.1 Response Time
  • 11.2 Data Processing Capabilities
  • 11.3 Load capacity
  • 11.4 Precision (taking positioning control as an example)
  • 11.5 Dynamic Performance
  • 11.6 Availability
  • 11.7 Compatibility14
  • 12 Safety and reliability testing14

Foreword

This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part 1: Structure and drafting rules for standardization documents" Drafting.

Please note that some of the contents of this document may involve patents. The issuing organization of this document does not assume the responsibility for identifying patents.

This document is proposed and coordinated by the National Technical Committee for Metallurgical Equipment Standardization (SAC/TC409).

This document was drafted by: Taiyuan Tongze Intelligent Engineering Co., Ltd., China Heavy Machinery Research Institute Co., Ltd., First Heavy Industries Group Dalian Engineering Technology Co., Ltd., Taiyuan Heavy Industry Co., Ltd., Shenyang Jianzhu University, Xi'an Jiaotong University, University of Science and Technology Beijing, Chongqing University, Yanshan University, Erzhong (Deyang) Heavy Equipment Co., Ltd., Xi'an Haiwei Xincheng Inspection and Testing Consulting Co., Ltd., Shanghai Xizhong Heavy Machinery Complete Equipment Co., Ltd., MCC SEDI Information Technology (Chongqing) Co., Ltd., and Xihua University.

The main drafters of this document are: Cao Huiqin, Ma Buqiang, Feng Lianqiang, Guo Jibao, Ruan Donghui, Qin Jie, Li Bo, Zhou Peng, Wang Shechang, Li Junhui, He Bo, Xue Hongwei, Liu Huaqiang, Xu Jiang, Yan Ping, Hao Le, Ning Bo, Liu Juwei, Hong Jun, Lin Qiyin, Yao Jing, Liu Jie, Wang Pengfei, Qiu Lipeng, Hu Yanghu, Ma Haikuan, Gao Lu, He Xinjun, Su Zhenhua, Wang Wenxue, Gao Qi, Liu Yong, Xia Juan, Li Yonghui, Li Junheng, Wang Jun, Deng Yongquan, Li Tao, Peng Yan, Yang Ni, Wang Fuqiang, Lin Kai, Liu Yang, Xu Jiacan, Wang Weidong, Liu Junping, Zhang Luman, Wang Zhichao, Ding Xiaomei, Yan Ying, Zhang Xintao, Wang Zeyu, Wang Xia, Wang Di, Qi Xiaohu, and Yang Ruiyu.

Design specification for heavy machinery automation system

1 Scope

This document specifies the overall architecture and functional design, overall requirements, design drawings and technical document requirements of heavy machinery automation systems, Hardware requirements, software requirements, human-machine interface (HMI) design requirements, communication and network requirements, and main performance of the automation system, describing the safety and reliability testing methods.

This document is applicable to the design and manufacture of automation systems for heavy machinery such as metallurgical equipment, mining excavators, lifting and transportation equipment, forging equipment, etc.

including but not limited to the following aspects.

— System architecture and functional design;

— Hardware and software technical requirements;

— Performance indicators and test methods;

— Communication and network design;

— Human-machine interface design;

— Environmental and operating conditions.

This document is not applicable to the design and manufacture of portable working machines.

2 Normative references

GB/T 2423.35

GB 3095

GB/T 4728

GB/T 5080.7

GB/T 5226.1

GB/T 5465

GB/T 6988

GB/T 12325

GB/T 12326

GB/T 14048

GB 14050

GB/T 14549

GB/T 15543

GB/T 15969.3

GB/T 15969.8

GB/T 16754

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 15 pages — is available in the English PDF.

Referenced standards

Editions of GB/T 45562

EditionTitleRevisionStatus
GB/T 45562-2025Heavy mechanical - Design specifications for automation systemcurrent editionCurrent

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