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GB/T 43403-2023Road vehicles - Trailers up to 3.5t - Control of welded towing brackets for coupling ball after fatigue testing (English PDF)

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Issued by

State Administration for Market Regulation

Level / Type

National · Recommended

Issue date

November 27, 2023

Implementation date

March 1, 2024

Scope

GB/T 43403-2023 (Road vehicles - Trailers up to 3.5t - Control of welded towing brackets for coupling ball after fatigue testing) is available as an English-translated PDF.

GB/T 43403-2023 — This document specifies the aim and principles, personnel requirements, choice of method, testing requirements, and result determination for the control of mechanical coupling devices between the towing vehicle and the light trailer equipped with coupling devices that comply with GB/T 25988 after fatigue testing.

This document is applicable to all the components of the mechanical coupling devices whose failure can cause the fracture of the attachment, manufactured out of steel, forged steel or cast steel (i.e., generally in ferromagnetic materials).

Note: In the case of use of other materials, the manufacturer will check their compatibility with the methods of non-destructive testing.

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Document preview — GB/T 43403-2023

National Standard of the People's Republic of China

ICS
43.100

Issued by: State Administration for Market Regulation

Contents

  • Foreword...3
  • 1 Scope...5
  • 2 Normative references...5
  • 3 Terms and definitions...5
  • 4 Aim and principles of controls...5
  • 5 Personnel requirements...6
  • 6 Choice of method...6
  • 7 Testing requirements...6
  • 8 Result determination...9

Foreword

This document is drafted in accordance with GB/T 1.1-2020 "Directives for

standardization - Part 1: Rules for the structure and drafting of standardizing

documents".

This document modifies and adopts ISO 18207:2006 "Road vehicles - Trailers up to 3.5

t - Control of welded towing brackets for coupling ball after fatigue testing".

This document has added a Clause "Terms and definitions".

Compared with ISO 18207:2006, this document has made the following structural

adjustments:

- Merge 7.1.4.5 and 7.1.4.6 of ISO 18207:2006 into 7.1.4.5.

The technical differences between this document and ISO 18207:2006 and their reasons

are as follows:

- Delete Clause 4 of ISO 18207:2006; the contents of this Clause are indicative

provisions;

- Replace ISO 3853 with normatively-referred GB/T 25988 (see Clause 4), to adapt

to China's technical conditions;

- Change the personnel requirements; add normatively-referred GB/T 9445 (see

Clause 5), to comply with China's qualification requirements for practitioners;

- Add the requirement that "When the thickness of paint or coating is greater than or

equal to 50 µm, before testing, it shall verify the sensitivity". Add normatively-

referred GB/T 26951 (see 7.1.4.1), to improve testing sensitivity and defect

detection rate;

- Delete Clause 9 of ISO 18207:2006. The content of this Clause is stipulated as the

content of inspection report. Inspection report is stipulated in relevant documents

in China such as RB/T 214-2017.

This document has made the following editorial changes:

- In order to coordinate with the existing standards, change the name of the standard

to "Road vehicles - Trailers up to 3.5 t - Control of welded towing brackets for

coupling ball after fatigue testing";

- Delete the bibliography.

Attention is drawn to the possibility that some of the elements of this document may be

Road vehicles - Trailers up to 3.5 t - Control of welded

towing brackets for coupling ball after fatigue testing

1 Scope

This document specifies the aim and principles, personnel requirements, choice of

method, testing requirements, and result determination for the control of mechanical

coupling devices between the towing vehicle and the light trailer equipped with

coupling devices that comply with GB/T 25988 after fatigue testing.

This document is applicable to all the components of the mechanical coupling devices

whose failure can cause the fracture of the attachment, manufactured out of steel, forged

steel or cast steel (i.e., generally in ferromagnetic materials).

Note: In the case of use of other materials, the manufacturer will check their compatibility with the

methods of non-destructive testing.

2 Normative references

The contents of the following documents, through normative references in this text,

constitute indispensable provisions of this document. Among them, for dated references,

only the edition corresponding to that date applies to this document. For undated

references, the latest edition (including all amendments) applies to this document.

GB/T 9445 Non-destructive testing - Qualification and certification of NDT

personnel

GB/T 25988 Road vehicles - Towing vehicle coupling device to tow caravans or

light trailers - Mechanical strength test (GB/T 25988-2010, ISO 3583:1994, IDT)

GB/T 26951 Non-destructive testing of welds - Magnetic particle testing

3 Terms and definitions

The terms and definitions defined in GB/T 25988 apply to this document.

4 Aim and principles of controls

The purpose of controls after fatigue testing is to detect the defects caused by the

strength test (according to GB/T 25988), i.e., to distinguish the evolutionary defects

7.1.1.3 Value of magnetization

Magnetization shall be checked using a tangential field measuring device to Hall effect

and shall be between 2000 A/m and 4000 A/m. During control, the level of

magnetization is checked using a standard test specimen.

7.1.2 Testing medium

The detection of the defects shall be performed using black magnetic liquor made of

magnetic particles suspended in a carrying liquid (non-aggressive to paint). The

carrying liquid shall have a weak surface tension (good wettability) and shall not attack

the surface to be examined. If the magnetic liquor is contained in a form other than

aerosol, it shall be homogenized regularly and its concentration shall be checked at

regular intervals.

7.1.3 Lighting

The illumination on the surface of the parts being tested shall not be less than 500 lx.

7.1.4 Inspection process
7.1.4.1 Surface treatment

The product surface shall be free of any traces of grease, dust, etc. Paint and coatings

may remain in place. When the thickness of paint or coating is greater than or equal to

50 µm, before testing, it shall verify the sensitivity of the measuring device. Sensitivity

verification is performed in accordance with the requirements of GB/T 26951.

7.1.4.2 Visual examination

Visual examination shall be carried out on the whole of the assembly with the naked

eye or with a magnifying glass of maximum enlargement 6 when possible, under a

luminous intensity of not less than 500 lx.

7.1.4.3 Magnetization method

Before magnetizing the part, the control areas shall be coated with a thin and even coat

of contrast enhancer. Simultaneously, a magnetic liquor shall be applied during

magnetization, when the part is subjected to the action of the magnetic field for

approximately 5 s.

7.1.4.4 Operating conditions

The control of the operating conditions shall be made:

- Either using magnetic particle testing standard samples; or

- Using reference parts of the same type and having known surface defects.

7.1.4.5 Examination

Examined surface shall be covered uniformly with magnetic liquor and the magnetic

images that it comprises shall not be modified before being examined. In case of doubt,

a complementary examination shall be carried out to ensure the nature of the images.

After the examination, the demagnetization of the controlled part is not necessary.

7.2 Penetrant testing

7.2.1 Materials for testing

Materials used for penetrant testing include the following:

- Remover;

- Penetrating agent;

- Revealing agent.

7.2.2 Testing surface treatment

Treatment of the surface to be tested includes the following:

- Examined surfaces shall be free from slag, paint, grease, etc.;

- Carry out chemical or mechanical cleaning when necessary, to allow the

penetrating agent to penetrate into any discontinuous defects;

- After cleaning, drying shall be carried out, to ensure that there is no residual

cleaning agent.

7.2.3 Application of the penetrating agent

Apply the penetrating agent to the surface being tested by brushing or spraying.

According to the usage requirements of the penetrating agent, the penetration time shall

be between 5 min~60 min. The temperature of the surface being tested shall be between

10 °C~50 °C.

7.2.4 Elimination of the excess of penetrating agent

Excess penetrating agent is eliminated through:

a) Rinsing with water. By spraying or with a wet rag, the water pressure shall be less

than 0.2 MPa and the temperature less than 50 °C.

b) Rinsing with solvent. The excess of penetrating agent shall first be removed using

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 9 pages — is available in the English PDF.

Referenced standards

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