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GB/T 42793-2024General technical specification of aluminium alloy plates and sheets for aviation products (English PDF)

航空用铝合金板材通用技术规范

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

March 15, 2024

Implementation date

October 1, 2024

Scope

GB/T 42793-2024 is the English-translated version of 航空用铝合金板材通用技术规范.

GB/T 42793-2024 is the Chinese national standard covering general technical specification of aluminium alloy plates and sheets for aviation products. Issued on 15 March 2024, it has been in force since 1 October 2024.

Document preview — GB/T 42793-2024

National Standard of the People's Republic of China

ICS
77.150.10
Classification
H 61

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • Foreword3
  • 1 Scope4
  • 2 Normative references4
  • 3 Terms and definitions6
  • 4 Product classification6
  • 5 Technical requirements8
  • 6 Test methods18
  • 7 Product conformity assessment20
  • 8 Process control20
  • 9 Inspection rules20
  • 10 Marking, packaging, transportation, storage, quality certificate29
  • 11 Order (or contract) contents30
  • Appendix A (Normative) Product qualification assessment31
  • Appendix B (Normative) Process control35
  • Appendix C (Normative) Determination of fatigue life results for products with a thickness not less than 6.35 mm39
  • References40

1 Scope

This document specifies the product classification, technical requirements, test methods, product qualification assessment, process control, inspection rules, marking, packaging, transportation, storage, contents of quality certificates and purchase orders (or contracts) for aluminum alloy plates and sheets for aviation products.

This document applies to the production and acceptance of aluminum alloy plates and sheets for aviation products.

2 Normative references

GB/T 230.1

GB/T 232

GB/T 3075

GB/T 3190

GB/T 3199

GB/T 3246.1

GB/T 3246.2

GB/T 3251

GB/T 3880.1-2023

GB/T 3880.2

3 Terms and definitions

The terms and definitions, which are defined in GB/T 8005.1 and GB/T 26492.3, apply to this document.

4 Product classification

Product designations, supply conditions, dimensions shall conform to the provisions of Table 1.If the purchaser requires other designations, supply conditions, dimensions, the purchaser and supplier shall negotiate and determine them with reference to the "Registration form for conditions and performance of wrought aluminum and aluminum alloy products", indicate them in the order (or contract).

5 Technical requirements

The technical requirements of the product shall conform to the provisions of Table 2.If the buyer has special requirements, they shall be determined by both the supplier and the buyer through negotiation with reference to the "Registration Form for the Condition and Performance of Wrought Aluminum and Aluminum Alloy Products", meanwhile it shall be noted in the purchase order (or contract).

9.6.1.3 If the coverage rate of any specimen is unqualified, double the number of specimens shall be taken from the batch for repeated testing. If all repeated test results are qualified, the batch is considered qualified. If the repeated test results are still unqualified, each sheet (roll) shall be inspected and only qualified shall be delivered.

9.6.1.4 If the tensile mechanical properties of any specimen are unqualified, double the

number of specimens may be cut from the same master strip for repeated testing. If all repeated test results are qualified, the batch is considered qualified; if any specimen still fails to meet the performance requirements in the repeated test results, the batch is considered unqualified. With the agreement of both the supplier and the buyer, the supplier is allowed to inspect each piece individually and only qualified shall be delivered.

9.6.1.5 If the bending performance of any specimen is unqualified, double the number

of specimens may be cut from the same master strip for repeated testing. If all repeated test results are qualified, the batch is considered qualified; if any specimen still fails to meet the performance requirements in the repeated test results, the batch is considered unqualified. With the agreement of both the supplier and the buyer, the supplier is allowed to inspect each sheet individually and only qualified shall be delivered.

9.6.1.6 If the fatigue crack propagation rate of any specimen fails to meet the standard, double the number of specimens may be cut from the same base plate for repeated testing. If all repeated test results are satisfactory, the batch is deemed satisfactory; if any specimen fails to meet the standard in the repeated test results, the batch is deemed unsatisfactory.

9.6.1.7 If the plane stress fracture toughness of any specimen fails to meet the standard, the batch is deemed unsatisfactory. If the specimen width is not greater than 406 mm and the test result is invalid only because the net section stress validity criterion does not meet the requirements of GB/T 42914, an invalid KC or Kapp may be used to determine whether the specimen is satisfactory.

9.6.1.8 If the electrical conductivity of any specimen blank fails to meet the standard, the batch is deemed unsatisfactory.

9.6.1.9 If the electrical conductivity uniformity of any product fails to meet the standard, the batch is deemed unsatisfactory.

9.6.1.10 If the intergranular corrosion sensitivity of any specimen fails to meet the

standard, the batch is deemed unsatisfactory.

9.6.1.11 If any product fails ultrasonic flaw detection, that product is deemed

unqualified.

9.6.1.12 If the microstructure of any specimen is unqualified, the entire batch is deemed unqualified.

9.6.1.13 If the appearance quality of any specimen is unqualified, that product is

deemed unqualified.

9.6.2 Products with a thickness of not less than 6.35 mm

9.6.2.1 If the chemical composition of any specimen is unqualified, the batch of

products represented by that specimen is deemed unqualified.

9.6.2.2 If the dimensional deviation of any product is unqualified, that product is

deemed unqualified.

9.6.2.3 If the tensile properties of any specimen are unqualified, it is permissible to cut twice the number of specimens from the same base plate for repeated testing. If all repeated test results are qualified, the base plate is deemed qualified; if any specimen in the repeated test results still fails to meet the performance requirements, the base plate is deemed unqualified.

9.6.2.4 If the compressive properties of any specimen fail to meet the requirements,

double the number of specimens may be cut from the same base plate for repeated testing. If all repeated test results are satisfactory, the base plate is deemed satisfactory;

if any specimen fails to meet the requirements in the repeated tests, the base plate is deemed unsatisfactory.

9.6.2.5 Fatigue life results shall be determined according to Appendix C. Retesting is

permitted for individual fatigue specimens that do not meet the minimum fatigue life requirements of specific aluminum alloy product standards. Retest specimens shall be cut from a location immediately adjacent to the original sampling position.

9.6.2.6 If the fracture toughness of any specimen fails to meet the requirements, the base plate is deemed unsatisfactory. For plane strain fracture toughness, if the result obtained according to GB/T 42914 is "Batch release KQ", this KQ value can be used to determine whether the specimen is satisfactory. For plane stress fracture toughness, if the specimen width is not greater than 406 mm and the test result is invalid only because the net section stress effectiveness criterion does not meet the requirements of GB/T 42914, an invalid KC or Kapp value can be used to determine whether the specimen is satisfactory.

9.6.2.7 If the residual stress test of any specimen or sample fails, the entire batch is deemed unqualified.

9.6.2.8 If the electrical conductivity of any specimen blank fails, the entire base plate is deemed unqualified. However, sampling for stress corrosion resistance and exfoliation corrosion resistance tests is permitted. If all results of the stress corrosion resistance and exfoliation corrosion resistance tests are qualified, the base plate is deemed qualified;

if any specimen fails either the stress corrosion resistance or exfoliation corrosion resistance test, the entire base plate is deemed unqualified. If the electrical conductivity uniformity of any product fails, the entire batch is deemed unqualified.

9.6.2.9 If the matching relationship between the electrical conductivity and mechanical

properties of any specimen blank fails, the entire base plate is deemed unqualified.

9.6.2.10 If the stress corrosion resistance of any specimen fails, the entire batch is deemed unqualified.

9.6.2.11 If the exfoliation corrosion resistance of any specimen fails, the entire batch is deemed unqualified.

9.6.2.12 If any product fails the ultrasonic flaw detection test, that product is deemed unqualified.

9.6.2.13 If the low-magnification microstructure of any specimen is unqualified, the

entire batch is deemed unqualified.

9.6.2.14 If the microstructure of any specimen is unqualified, the entire batch is deemed unqualified.

9.6.2.15 If the appearance quality of any specimen is unqualified, that product is

deemed unqualified.

10 Marking, packaging, transportation, storage, quality

certificate

10.1 Marking

10.1.1 Product marking

Product marking shall comply with the provisions of GB/T 42916; continuous inkjet coding should be adopted.

10.1.2 Packaging box marking

Packaging box marking shall comply with the provisions of GB/T 3199.

10.2 Packaging, transportation, storage

Products shall not be oiled; they shall be packaged with paper padding between boards.

Any other requirements shall be specified in the order form (or contract). Other packaging, transportation, storage requirements shall comply with GB/T 3199.

10.3 Certificate of quality

Each batch of products shall be accompanied by a certificate of quality, which shall specify.

a) Supplier's name and address;

b) Product name;

c) Designation, condition, dimensions;

d) Batch number;

e) Net weight or box (sheet);

f) Document number;

g) Results of all analytical tests and the supplier's quality inspection department's stamp;

h) Packaging date (or exit-factory date).

11 Order (or contract) contents

The order (or contract) for the products listed in this document shall include the following.

a) Product name.

b) Designation, condition, dimensions.

c) Weight or number of sheets.

d) Special requirements from the buyer.

- Dimensional tolerance requirements for products with a thickness greater than 160 mm;

- In-plate tolerance requirements;

- Special surface quality requirements, such as light and dark stripes;

- Grain size measurement method;

- Residual stress testing method; - Ultrasonic testing method;

- Conductivity correction method;

- Packaging, transportation, storage requirements.

e) Document number. ......

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 24 pages — is available in the English PDF.

Referenced standards

Editions of GB/T 42793

EditionTitleRevisionStatus
GB/T 42793-2024General technical specification of aluminium alloy plates and sheets for aviation productscurrent editionCurrent

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