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GB/T 39154-2020Corrosion of metals and alloys - Cathodic protection of steel in concrete (English PDF)

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Issued by

State Administration for Market Regulation, China National Standardization Administration

Level / Type

National · Recommended

Issue date

October 11, 2020

Implementation date

May 1, 2021

Scope

GB/T 39154-2020 (Corrosion of metals and alloys - Cathodic protection of steel in concrete) is available as an English-translated PDF.

GB/T 39154-2020 — This standard specifies the technical requirements for cathodic protection of steel bars in new and existing concrete structures, and is applicable to concrete structures. Steel bars, prestressed steel bars, uncoated steel bars and organic coated steel bars in the structure. This standard applies to steel in structures exposed to the atmosphere, buried, underwater and in a tidal environment. Note 1.Appendix A describes the principle of cathodic protection and its application in concrete reinforcement. Note 2.This standard does not apply to the cathodic protection of steel bars in non-concrete electrolytes, but applies to the cathodic protection of steel bars in cement-based materials. For example, early in the 20th century For long-term steel frame masonry, brick and clay composite structures, this standard is applicable to such structures, but special consideration needs to be given to the design, materials and materials of cathodic protection. installation.

Document preview — GB/T 39154-2020

National Standard of the People's Republic of China

ICS
77.060
Classification
H 25

Issued by: State Administration for Market Regulation, China National Standardization Administration

Contents

  • 1 Scope1
  • 2 Normative references1
  • 3 Terms and definitions2
  • 4 General2
  • 4.1 Quality Management2
  • 4.2 Personnel3
  • 4.3 Design3
  • 5 Building condition assessment and maintenance3
  • 5.1 General provisions3
  • 5.2 Information3
  • 5.3 Visual inspection and peeling investigation3
  • 5.4 Chloride analysis3
  • 5.5 Carbonization depth measurement4
  • 5.6 Thickness of concrete cover and position of steel bars4
  • 5.7 Electrical continuity of steel bars4
  • 5.8 Rebar/concrete potential4
  • 5.9 Concrete resistivity4
  • 5.10 Repair of concrete5
  • 5.11 Cement protective layer5
  • 5.12 New Buildings6
  • 6 Cathodic protection system components6
  • 6.1 General provisions6
  • 6.2 Anode6
  • 6.3 Monitoring sensors10
  • 6.4 Monitoring equipment11
  • 6.5 Data Management System12
  • 6.6 DC cable13
  • 6.7 Junction box13
  • 6.8 Power supply14
  • 6.9 Transformer rectifier14
  • 7 Installation procedure15
  • 7.1 Electrical continuity15
  • 7.2 Performance monitoring system15
  • 7.3 Connection of steel bars in concrete16
  • 7.4 Concrete repair related to cathodic protection components16
  • 7.5 Surface treatment for anode installation16
  • 7.6 Anode installation16
  • 7.7 Anode system connection17
  • 7.8 Application of anode protective layer, surface sealant or decorative coating17
  • 7.9 Electrical installation17
  • 7.10 Testing the installation process18
  • 8 Debug18
  • 8.1 Visual inspection18
  • 8.2 Measurement before power on18
  • 8.3 Initial energization of impressed current system19
  • 8.4 Initial commissioning of impressed current system19
  • 8.5 Initial performance evaluation19
  • 8.6 Protection criteria. analysis of performance evaluation data20
  • 8.7 Protection current adjustment of impressed current system21
  • 9 System records and documents21
  • 9.1 Quality and test records21
  • 9.2 Installation and commissioning report21
  • 9.3 Operation and Maintenance Manual22
  • 10 Operation and maintenance22
  • 10.1 Cycles and procedures22
  • 10.2 System review23
  • 10.3 System review report23
  • Appendix A (informative appendix) The principle of cathodic protection and its application in concrete reinforcement24
  • A.1 General provisions24
  • A.2 Protection criteria24
  • A.3 Current density required for "cathodic protection" and "cathodic protection"26
  • A.4 Cathodic protection of steel in buried or underwater concrete structures26
  • A.5 Prestressed steel and hydrogen embrittlement risk27
  • A.6 Basic silica reaction27
  • A.7 Reference electrode27
  • Appendix B (informative appendix) Design process28
  • B.1 Preliminary design28
  • B.2 Type and grade of anode system28
  • B.3 Cathodic protection zone28
  • B.4 Current supply29
  • B.5 Design issues of buried or immersed concrete structures29
  • B.6 Rebar connection29
  • B.7 Cable30
  • B.8 Transformer rectifier/DC power supply device for impressed current system30
  • B.9 Monitoring30
  • B.10 Document30
  • Appendix C (informative appendix) Anode system description31
  • C.1 Conductive coatings for concrete in the atmosphere31
  • C.2 Active titanium31
  • C.3 Other anode systems used in atmospheric concrete32
  • C.4 Sacrificial anode33
  • C.5 Anodes of submerged concrete structures33
  • C.6 Anodes of buried concrete structures34
  • Reference36

Foreword

This standard was drafted in accordance with the rules given in GB/T 1.1-2009.

The translation method used in this standard is equivalent to ISO 12696.2016 Cathodic Protection of Steel Bars for Concrete.

The Chinese documents that have a consistent correspondence with the international documents of the normative reference documents in this standard are as follows.

---GB/T 4208-2017 enclosure protection level (IP code) (IEC 60529.2013, IDT);

---GB/T 17045-2020 Electric shock protection devices and general parts of equipment (IEC 61140.2001, IDT);

---GB/T 19212.3-2012 Safety of power transformers, power supplies, reactors and similar products Part 3.Control transformers

Special requirements and tests for power supplies with built-in control transformers (IEC 61558-2-2.2007, IDT);

---GB/T 19212.5-2011 transformers, reactors, power supply devices and similar products with a power supply voltage of 1100V and below

Safety Part 5.Special requirements and tests for isolation transformers and power supply devices with built-in isolation transformers (IEC 61558-2-4.2009, IDT);

---GB/T 19212.14-2012 Transformers, reactors, power supply units and similar products with a power supply voltage of 1100V and below

Safety Part 14.Special requirements and tests for autotransformers and power supply devices with built-in autotransformers (IEC 61558-2-13.2009, IDT);

---GB/T 19212.17-2019 Transformers, reactors, power supply units and similar products with a power supply voltage of 1100V and below

Safety Part 17.Special requirements and tests for switching power supply devices and transformers for switching power supply devices (IEC 61558-2-16.2013, MOD);

---GB/T 20138-2006 The degree of protection of electrical equipment enclosures against external mechanical collisions (IK code) (IEC 62262.2002, IDT).

This standard has made the following editorial changes.

--- In order to be consistent with the existing standards, the standard name was changed to "Cathodic Protection of Steel Bars for Corrosion of Metals and Alloys".

This standard was proposed by the China Iron and Steel Association.

This standard is under the jurisdiction of the National Steel Standardization Technical Committee (SAC/TC183).

Drafting organizations of this standard. China Metallurgical Construction Research Institute Co., Ltd., Metallurgical Industry Information Standards Research Institute, Zhejiang Transportation Planning and Design Research Institute

Research Institute Co., Ltd., Hangzhou Benchuang Technology Co., Ltd., Shenzhen University, China Metallurgical Testing and Certification Co., Ltd.

1 Scope

This standard specifies the technical requirements for cathodic protection of steel bars in new and existing concrete structures, and is applicable to concrete structures.

Steel bars, prestressed steel bars, uncoated steel bars and organic coated steel bars in the structure.

This standard applies to steel in structures exposed to the atmosphere, buried, underwater and in a tidal environment.

Note 1.Appendix A describes the principle of cathodic protection and its application in concrete reinforcement.

Note 2.This standard does not apply to the cathodic protection of steel bars in non-concrete electrolytes, but applies to the cathodic protection of steel bars in cement-based materials. For example, early in the 20th century

For long-term steel frame masonry, brick and clay composite structures, this standard is applicable to such structures, but special consideration needs to be given to the design, materials and materials of cathodic protection.

installation.

2 Normative references

The following documents are indispensable for the application of this document. For dated reference documents, only the dated version applies to this article

Pieces. For undated references, the latest version (including all amendments) applies to this document.

IEC 60502-1 rated voltage 1kV (Um=1.2kV) to 30kV (Um=36kV) extruded insulated power cable and accessories

Part 1.Rated voltage 1kV (Um=1.2kV) to 3kV (Um=3.6kV)

IEC 60529 enclosure protection class (IP code)

IEC 61140 Electric shock protection devices and general parts of equipment

IEC 61558-1 Safety of transformers, reactors, power supply units and their combinations Part 1.General requirements and tests

IEC 61558-2-1 Safety of power transformers, power supplies, reactors and similar products Part 2-1.General purpose separating transformers

Special requirements and tests for power supplies with built-in separation transformers

IEC 61558-2-2 Safety of power transformers, power supplies, reactors and similar products Part 2-2.Control transformers and built-in controls

Special requirements and tests for the power supply of the transformer

IEC 61558-2-4 Safety of transformers, reactors, power supply units and similar products with a power supply voltage of 1100V and below Part 2-

Part 4.Special requirements and tests for isolation transformers and power supply devices with built-in isolation transformers

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — all pages — is available in the English PDF.

Referenced standards

Normative references

IEC 60502 · IEC 60529 · IEC 61140 · IEC 61558

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