Valid

GB/T 38978-2020Refractory products—Determination of stress-strain (three-point bending method) (English PDF)

耐火材料 应力应变试验方法(三点弯曲法)

Preview PDF

This is a limited preview

Buy now to download the full PDF (15 pages)

Need quotation for your management?

Get a formal quotation for GB/T 38978-2020 in 30 minutes.

Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

July 21, 2020

Implementation date

June 1, 2021

Scope

GB/T 38978-2020 is the English-translated version of 耐火材料 应力应变试验方法(三点弯曲法).

GB/T 38978-2020 lays down a three-point bending test for obtaining the stress-strain behaviour of refractory products.

Clause 1 states that the standard specifies the principle, equipment, specimens, test procedures, result calculation and test report for the determination of stress-strain of refractory products, and that it applies to shaped fired refractory products, chemically bonded refractory products and unshaped refractory materials.

Its table of contents follows that same order, with clause 3 Principle, clause 4 Equipment, clause 5 Specimens, clause 6 Test Procedures, clause 7 Result Calculation and clause 8 Test Report.

The principle in clause 3 is to hold the specimen at room temperature, or heat it to the test temperature and keep it there for a set time, apply to its upper surface a load that increases at a given rate until the specimen breaks, measure the central deformation of the bent specimen on its lower surface, and record load against deformation so that stress and strain can be calculated.

Clause 4 requires a test furnace, a loading device, a specimen deformation measuring device and a temperature measuring device: the loading device must load uniformly at the specified rate and record or indicate the breaking load, deformation may be measured with a contact displacement sensor, with an extensometer of class not lower than B-1 or by a non-contact laser method that meets the accuracy requirement, the furnace must heat the loading device and the specimen together with an even temperature distribution over the specimen, and specimens that oxidize easily, such as carbon-bearing ones, must sit in a neutral or reducing atmosphere.

The same clause places the thermocouple near the midpoint of the tension surface of the specimen, requires the relation between the measured temperature and the midpoint temperature to be established in advance and checked periodically, and adds an electric drying oven to the equipment list.

Clause 6 splits the work into a room-temperature test, in which the specimen is placed symmetrically on the lower cutting edge with the displacement device at the centre and loaded vertically through the upper cutting edge until fracture at a stress increase rate of 0.15 MPa/s for dense products and 0.05 MPa/s for thermal insulating products, and a high-temperature test, in which the temperature is agreed between the parties, preferably as a multiple of 100 degrees Celsius, heating generally proceeds at 4.5 to 5.5 degrees Celsius per minute with 10 degrees Celsius per minute permitted above 500 degrees Celsius for dense shaped materials, and the holding time is 30 min for fired materials and for heat-treated unshaped materials and may be 60 min or as agreed for unshaped materials that have not been heat treated.

The standard cites GB/T 4513.5 for preparing and treating test pieces of unshaped refractories, GB/T 10325 for acceptance, sampling and inspection of shaped products and GB/T 8170 for rounding off numerical values. It was issued on 21 July 2020 and has applied since 1 June 2021.

Found what you need?

Document preview — GB/T 38978-2020

National Standard of the People's Republic of China

ICS
81.080
Classification
Q 40

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • Foreword3
  • 1 Scope4
  • 2 Normative References4
  • 3 Principle4
  • 4 Equipment4
  • 5 Specimens7
  • 6 Test Procedures8
  • 7 Result Calculation9
  • 8 Test Report9

1 Scope

This Standard specifies the principle, equipment, specimens, test procedures, result calculation and test report of the determination of stress-strain of refractory products.

This Standard is applicable to shaped fired refractory products, chemically bonded refractory products and unshaped refractory materials.

2 Normative References

The following documents are indispensable to the application of this document. In terms of references with a specified date, only versions with a specified date are applicable to this document. In terms of references without a specified date, the latest version (including all the modifications) is applicable to this document.

GB/T 4513.5 Monolithic (unshaped) Refractory Products - Part 5: Preparation and Treatment of Test Pieces

GB/T 8170 Rules of Rounding off for Numerical Values & Expression and Judgement of Limiting Values

GB/T 10325 Shaped Refractory Products - Rule of Acceptance, Sampling and Inspection

3 Principle

At room temperature, or heat the specimen to the test temperature and maintain the temperature for a specified time. Apply a load that increases at a certain rate on the upper surface of the specimen, until the specimen breaks. On the lower surface of the specimen, measure the central deformation of the bent specimen. Record the load and the corresponding central deformation, so as to calculate the stress and strain of the specimen.

4 Equipment

4.1 The equipment mainly includes test furnace, loading device, specimen deformation measuring device and temperature measuring device, etc.

4.2.5 The loading device shall be able to uniformly load the specimen at the specified loading rate, and shall be equipped with a device to record or indicate the load when the specimen breaks, and the accuracy of the indication shall be ± 2%.

4.3 Deformation Measuring Device

4.3.1 The precision needs to reach 1 µm and shall be regularly calibrated.

4.3.2 When the contact-type displacement sensor is used, the deformation of the specimen is transferred to the displacement sensor through the transmission mechanism. When the extensometer is used for measurement, the precision of the extensometer is not lower than Level B-1. The precision of the extensometer used at high temperature can be calibrated at room temperature, but an attempt shall be made to calibrate it together with the high-temperature extension rod. For the automatic recording chart extensometer, before each test, the precision shall be calibrated on the site of the test.

4.3.3 Non-contact measurement may adopt laser, but it shall satisfy the accuracy requirements.

4.4 Test Furnace

4.4.1 The test furnace shall be able to simultaneously heat the loading device and the specimen. During the test, the temperature on the specimen shall be evenly distributed, and the temperature difference shall not exceed ± 10 °C.

4.4.2 For easily oxidized specimens, for example, specimens containing carbon, the atmosphere around the specimens in the test furnace shall be neutral or reductive, so as to protect the specimens from being oxidized.

4.5 Temperature Measuring Device

4.5.1 The temperature shall be measured through a thermocouple near the midpoint of the tension surface of the specimen.

4.5.2 The relations between the measured temperature and the midpoint temperature of the tension surface of the specimen shall be determined in advance and regularly checked.

4.5.3 During the test, the midpoint of the tension surface of the specimen shall be maintained at the test temperature.

4.6 Electric Drying Oven

It shall be controlled at the temperature of (110 ± 5) °C.

5 Specimens

The conditions of pre-treatment need to be negotiated by relevant parties and indicated in the test report.

6 Test Procedures

6.1 Room-temperature Test

6.1.1 Symmetrically place the specimen on the lower cutting edge. Install a displacement measuring device at the center of the contact surface between the specimen and the lower cutting edge.

6.1.2 Vertically and uniformly load the upper cutting edge in the middle of the pressure surface of the specimen, until the specimen breaks. The stress increase rate shall comply with the following stipulations:

---dense refractory products: (0.15 ± 0.015) MPa/s;

---thermal insulating refractory products: (0.05 ± 0.005) MPa/s.

6.1.3 Record the load value that the specimen bears and the corresponding central deformation during the loading process.

6.2 High-temperature Test

6.2.1 The test temperature shall be determined by relevant parties through negotiation.

It is recommended to use multiples of 100 °C (such as: 1,000 °C, 1,100 °C and 1,200 °C, etc.); if necessary, multiples of 50 °C (such as: 1,050 °C, 1,100 °C and 1,150 °C, etc.) may also be used.

6.2.2 Symmetrically place the specimen on the lower cutting edge in the test furnace.

At a specified rate, raise the temperature, generally at 4.5 °C/min ~ 5.5 °C/min. For dense shaped refractory materials, when the temperature exceeds 500 °C, the heating rate of 10 °C/min may be used.

6.2.3 When the test temperature is used, maintain the specimen at this temperature for a period of time, so that the temperature distribution on the specimen is uniform.

The temperature difference shall not exceed ± 10 °C; the temperature-holding time shall be indicated in the test report.

6.2.4 When the specimen is heated to the test temperature, start the timing of the temperature-holding time. For the fired refractory materials, the temperature-holding time is 30 min. For the unshaped refractory materials which have received thermal treatment, the temperature-holding time is 30 min. For the unshaped refractory materials which have not received thermal treatment, the temperature-holding time may be 60 min, or be determined by relevant parties through negotiation. The temperature-holding time and thermal treatment conditions of unshaped materials […]

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 15 pages — is available in the English PDF.

Referenced standards

Similar standards

How to Download GB/T 38978-2020

  1. 1

    Add to cart

    Click "Download PDF" on this page and choose "Buy this standard". You can add more standards before checkout.

  2. 2

    Checkout

    Enter your email and billing details. Payment is processed securely by Stripe (cards or bank transfer). Prefer bank details? Request a quotation (min. order $300).

  3. 3

    Instant delivery (0–9 sec)

    Delivery is automatic: within seconds of payment you'll receive an email with a secure download link. The link stays valid for 72 hours.

  4. 4

    Invoice included

    A tax invoice is attached to the confirmation email. Need a custom invoice? Contact us.

Related Standards

English PDF
15 pages
Instant delivery (0–9 sec)
Invoice included
View Cart

Secure payment via Stripe

Payments accepted

VisaMastercardAmerican ExpressApple PayGoogle PayStripe

GB/T 38978-2020

$150.00