GB/T 38775.7-2021Electric vehicle wireless power transfer—Part 7:Interoperability requirements and testing—Vehicle side (English PDF)
电动汽车无线充电系统 第7部分:互操作性要求及测试 车辆端
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Issued by
SAMR; SAC
Level / Type
National · Recommended
Issue date
October 11, 2021
Implementation date
May 1, 2022
Scope
GB/T 38775.7-2021 is the English-translated version of 电动汽车无线充电系统 第7部分:互操作性要求及测试 车辆端.
GB/T 38775.7-2021 is the part of the Chinese series on the wireless power transfer of electric vehicles that covers the interoperability of the vehicle side. It sets the system architecture, the classification, the technical requirements, the preparation of the tests, the interoperability testing and the on-vehicle checks.
It applies to the vehicle side of these systems, and together with Part 6 it is what makes a pad and a car of different makers work together. Car makers, charger makers and test bodies use it. Issued on 11 October 2021, it has applied since 1 May 2022.
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Document preview — GB/T 38775.7-2021
National Standard of the People's Republic of China
- ICS
- 43.040
- Classification
- T 35
Issued by: State Administration for Market Regulation; Standardization Administration of the PRC
Contents
- Foreword
- Introduction
- 1 Scope
- 2 Normative References
- 3 Terms and Definitions
- 4 Abbreviations
- 5 General Rules
- 5.1 System Architecture
- 5.2 Classification
- 6 Requirements
- 6.1 Requirements for On-board Reference Device
- 6.2 Requirements for Safety
- 6.3 Requirements for Output Power
- 6.4 Requirements for System Efficiency
- 7 Test Preparation
- 7.1 Frequency Setting
- 7.2 Setting of Alignment Tolerance Area and Alignment Point
- 7.3 Selection of Output Voltage Measurement Point
- 7.4 Functions and Pre-inspection of Test Object
- 7.5 Layout of Test Device
- 8 Test Methods
- 8.1 Safety Test
- 8.2 Test of System Efficiency and Output Power
- Appendix A (normative) On-board Reference Device of MF-WPT1, MF-WPT2 and MF-WPT3
- A.1 On-board Reference Device of MF-WPT1
- A.2 On-board Reference Device of MF-WPT2
- A.3 On-board Reference Device of MF-WPT3
- Appendix B (informative) Functions and Pre-inspection of Test Object
- B.1 Method of Initial Alignment Pre-inspection
- B.2 Pairing Pre-inspection
- B.3 Pre-inspection of Compatibility Detection
- B.4 Power Transmission
- Appendix C (informative) Frequency Detection and Frequency Lock
- C.1 General Rules
- C.2 Steps of Frequency Detection and Frequency Lock
- C.3 Implementation Methods of Frequency Detection and Frequency Lock
- Bibliography
1 Scope
This document specifies the interoperability requirements and testing of the vehicle side of electric vehicle wireless power transfer system, including system architecture, classification, technical requirements, test preparation, interoperability testing and on-board reference device, etc.
This document is applicable to electric vehicle static magnetic coupling wireless power transfer system, whose maximum rated voltage of the power supply is 1,000 V (AC) or 1,500 V (DC) and the maximum rated output voltage is 500 V (DC); other rated output voltages may take this as a reference in implementation.
2 Normative References
The contents of the following documents constitute indispensable clauses of this document through normative references in the text. In terms of references with a specified date, only versions with a specified date are applicable to this document. In terms of references without a specified date, the latest version (including all the modifications) is applicable to this document.
GB/T 19596 Terminology of Electric Vehicles
GB/T 38775.1-2020 Electric Vehicle Wireless Power Transfer - Part 1: General Requirements
GB/T 38775.2-2020 Electric Vehicle Wireless Power Transfer - Part 2: Communication Protocols between On-board Charger and Wireless Power Transfer Device
GB/T 38775.3-2020 Electric Vehicle Wireless Power Transfer - Part 3: Specific Requirements
GB/T 38775.4-2020 Electric Vehicle Wireless Power Transfer - Part 4: Limits and Test Methods of Electromagnetic Environment
GB/T 38775.5 Electric Vehicle Wireless Power Transfer - Part 5: Electromagnetic Compatibility Requirements and Test Methods
GB/T 38775.6-2021 Electric Vehicle Wireless Power Transfer - Part 6: Interoperability Requirements and Testing - Ground Side
3 Terms and Definitions
What is defined in GB/T 19596, GB/T 38775.1-2020, GB/T 38775.2-2020, GB/T 38775.3-2020 and GB/T 38775.6-2021, and the following terms and definitions are applicable to this document.
3.1 Interoperability
Interoperability refers to the capability of off-board supply device and on-board supply device of the same or different models and versions of wireless power transfer system in implementing the interconnection of electric vehicle wireless power transfer through information interaction and process control.
3.2 Primary Coil
Primary coil refers to a coil formed by one or multi-turn winding and capable of generating an electromagnetic field.
3.3 Secondary Coil
Secondary coil refers to a coil formed by one or multi-turn winding and capable of receiving electromagnetic field.
3.4 Alignment Tolerance Area
Alignment tolerance area refers to the area, in which, the MF-WPT system can satisfy the interoperability requirements in the X-axis and Y-axis directions for wireless power transfer when the ground clearance of the secondary device is determined.
3.5 Initial Alignment Check
Initial alignment check refers to the process, in which, the MF-WPT system determines that the primary device and secondary device are within the alignment tolerance area after the vehicle stops.
3.6 Pairing
Pairing refers to the pairing process between the on-board supply device and the corresponding off-board supply device in the charging spot.
4 Abbreviations
The following abbreviations are applicable to this document.
CN. Compensation Network CSU. Communication Service Unit INV. Inverter IVU. In-Vehicle Unit MF-WPT. Wireless Power Transfer Through Magnetic Field
5 General Rules
5.1 System architecture
Figure 1 shows the system architecture and components of the MF-WPT system.
5.2 Classification
5.2.1 Output power level classification
In accordance with the rated output power of the MF-WPT system, the on-board supply device may be divided into different power levels, as it is shown in Table 1.
5.2.2 Classification of on-board supply device
The on-board supply device may be divided into Type-A and Type-B, in which.
5.2.3 Classification of ground clearance
In accordance with different ground clearances, the on-board reference device may be divided into four types, as it is shown in Table 2.
6 Requirements
6.1 Requirements for On-board Reference Device
The on-board reference device shall be designed in accordance with the requirements of Appendix A. For the on-board reference device, the interoperability with different off-board supply devices shall satisfy the requirements of Table 3.
6.2 Requirements for Safety
The safety requirements of Type-A on-board supply device shall be tested in accordance with the test method specified in 8.1.
The safety test results of Type-A on-board supply device shall comply with the safety requirements in Chapter 10 of GB/T 38775.1-2020, the living body protection in 5.8.6 of GB/T 38775.3-2020, the limit compliance requirements in 4.2 and the stipulations of limits in Chapter 5 of GB/T 38775.4-2020.
6.3 Requirements for Output Power
The output power test of the MF-WPT system composed of Type-A on-board supply device and off-board reference device in Appendix A of GB/T 38775.6-2021 shall be carried out in accordance with the test method in 8.2. During the test, the on-board supply device shall support the off-board reference device to start with a power of not lower than 0.25 kW/s.
6.4 Requirements for System Efficiency
MF-WPT system efficiency refers to the ratio of the output power of on-board supply device (module 25 in Figure 1) to the input power of off-board supply device (module
7 Test Preparation
7.1 Frequency Setting
The working frequency of the on-board supply device shall be set in accordance with the nominal frequency specified in Table 6.
7.2 Setting of Alignment Tolerance Area and Alignment Point
The alignment tolerance area of Type-A on-board supply device shall be provided by the device manufacturer, and the provided offset range shall at least satisfy the requirements of Table 7.
7.4 Functions and Pre-inspection of Test Object
Before the interoperability test of Type-A on-board supply device, the detection of initial alignment check function, pairing function, compatibility and power transmission should be completed. The requirements and test method of the initial alignment check should refer to B.1 in Appendix B. The pairing function, compatibility and power transmission detection should comply with the stipulations of B.2 ~ B.4.
7.5 Layout of Test Device
During the interoperability test, the material or component of simulated chassis needs to be adopted to replace the vehicle chassis; the on-board supply device shall be installed on the material or component of the simulated chassis. The material or component of the simulated chassis includes two parts. shielding component and steel plate. The shielding component may use the shielding plate shown in Figure 3, or it may also be provided by the device manufacturer. If the shielding component is provided by the device manufacturer, it shall be indicated in the test report. In the interoperability test, the off-board reference device shall include all components, for example, the enclosure. The test load should use an electronic load.
8 Test Methods
8.1 Safety Test
When the MF-WPT system is composed of Type-A on-board supply device and the off-board reference device in Appendix A of GB/T 38775.6-2021, the safety test shall comply with the stipulations of safety requirements in Chapter 10 of GB/T 38775.1- 2020.
8.2 Test of System Efficiency and Output Power
8.2.1 Selection of test points
The test points of the system output power and system efficiency shall at least satisfy the stipulations of 8.2.2 in GB/T 38775.3-2020. If the allowable offset value in the X- axis direction of the alignment tolerance area provided by the device manufacturer is greater than 75 mm, and / or the allowable offset value in the Y-axis direction is greater than 100 mm, then, the number of test points shall be increased. The added test points are shown in Figure 4.
8.2.2 Test procedures
For the MF-WPT system with a system output voltage range of Uout-min ~ Uout-max, the test procedures of system output power and system efficiency shall be.
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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 51 pages — is available in the English PDF.
Referenced standards
Normative references
- GB/T 19596Terminology of electric vehicles
- GB/T 38775.1-2020Electric vehicle wireless power transfer—Part 1:General requirements
- GB/T 38775.2-2020Electric vehicle wireless power transfer—Part 2: Communication protocols between on-board charger and wireless power transfer device
- GB/T 38775.3-2020Electric vehicle wireless power transfer—Part 3: Specific requirements
- GB/T 38775.4-2020Electric vehicle wireless power transfer—Part 4: Limits and test methods of electromagnetic environment
- GB/T 38775.5Electric vehicle wireless power transfer—Part 5: Electromagnetic compatibility requirements and test methods
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Related Standards
GB/T 19596-2017 — Terminology of electric vehicles
GB/T 38775.1-2020 — Electric vehicle wireless power transfer—Part 1:General requirements
GB/T 38775.2-2020 — Electric vehicle wireless power transfer—Part 2: Communication protocols between on-board charger and wireless power transfer device
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GB/T 38775.7-2021
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