GB/T 38202-2019Installation, operation, maintenance of fully welded body ball valve (English PDF)
全焊接球阀的安装使用维护方法
This is a limited preview
Buy now to download the full PDF (17 pages)
Need quotation for your management?
Get a formal quotation for GB/T 38202-2019 in 30 minutes.
Issued by
SAMR; SAC
Level / Type
National · Recommended
Issue date
October 18, 2019
Implementation date
May 1, 2020
Scope
GB/T 38202-2019 is the English-translated version of 全焊接球阀的安装使用维护方法.
GB/T 38202-2019 is the Chinese standard "Installation, operation, maintenance of fully welded body ball valve". Its scope clause reads: This standard specifies the methods for installation, use, maintenance and overhaul of fully welded ball valves for pipeline systems in the oil and gas industry.
This standard applies to the nominal pressure PN16 ~ PN160, nominal size DN50 ~ DN1500, pressure class Class150~ Class900, nominal size NPS2~NPS60, flanged and welded joints for pipeline transportation systems for crude oil, refined oil and natural gas Connect the fully welded ball valve (hereinafter referred to as the ball valve). Its clauses include terms and definitions; installation.
Found what you need?
Document preview — GB/T 38202-2019
National Standard of the People's Republic of China
- ICS
- 23.060.10
- Classification
- J 16
Issued by: State Administration for Market Regulation; Standardization Administration of the PRC
Contents
- Foreword
- 1 Scope
- 2 Normative references
- 3 Terms and Definitions
- 4 Installation
- 4.1 Pre-installation check
- 4.2 Monomer test pressure before installation
- 4.3 Ball valve maintenance before installation
- 4.4 Installation Process
- 4.5 Post-installation and debugging
- 5 use
- 5.1 General requirements
- 5.2 Manual Ball Valve Operation
- 5.3 Ball valve operation with actuator
- 6 Maintenance
- 6.1 Maintenance of in-service ball valves
- 6.2 Maintenance of user stock ball valves
- 7 overhaul
- 7.1 Conditions for overhaul
- 7.2 Ball valve leakage
- 7.3 Ball valve leakage
- 7.4 Ball Valve Common Faults and Treatment
- Appendix B (informative) Common faults and treatment methods for ball valves and actuators
1 Scope
This standard specifies the methods for installation, use, maintenance and overhaul of fully welded ball valves for pipeline systems in the oil and gas industry.
This standard applies to the nominal pressure PN16 ~ PN160, nominal size DN50 ~ DN1500, pressure class Class150~
Class900, nominal size NPS2~NPS60, flanged and welded joints for pipeline transportation systems for crude oil, refined oil and natural gas
Connect the fully welded ball valve (hereinafter referred to as the ball valve).
2 Normative references
The following documents are indispensable for the application of this document. For dated references, only dated versions apply to this article.
Pieces. For undated references, the latest edition (including all amendments) applies to this document.
GB/T 1226-2017 general pressure gauge
GB/T 21465 valve terminology
GB/T 24919 industrial valve installation and maintenance general requirements
GB/T 30818 all-welded ball valve for pipeline transportation systems in the oil and gas industry
Construction specification of process pipeline engineering in GB 50540 oil and gas station
3 Terms and definitions
The terms and definitions defined in GB/T 21465 and GB/T 30818 apply to this document.
4 installation
4.1 Pre-installation inspection
4.1.1
Before installing the ball valve, check whether the product certificate, installation and operation manual, etc. are complete. At the same time, it should check the other accompanying arrival ball valve
Attached materials, including delivery list, spare parts list, main parts quality certification documents, non-destructive testing reports, various inspection reports and tests
Reports, etc. The integrity of the supply should be checked against the delivery list and the supplier should be contacted immediately if a leak is found.
4.1.2
The visual inspection of the ball valve shall be carried out before installation, and shall comply with GB/T 24919 and the following requirements.
a) The packaging meets the requirements of the order contract, without damage or severe deformation. If there is damage, it should not be installed.
b) The ball valve number meets the requirements of the order contract. The nameplate is complete and clear, and the label is correct.
c) There are no cracks, mechanical damage, paint peeling, rust and other defects on the outer surface of the ball valve, as well as dirt, nameplate peeling and color mark inconsistency.
The relevant signs on the valve body shall be correct, complete, clear and in accordance with the relevant standards.
d) The ball valve is protected by a protective cover at both ends. There are no defects such as water accumulation, rust, dirt and damage in the valve body. The flange sealing surface should not have bumps and diameters.
Scratches and other damages that affect the sealing performance; the weld end groove is intact and there should be no mechanical damage affecting the weld.
e) The ball valve shall be in the “fully open” position unless otherwise specified.
f) The main parts should be free from damage. If the valve stem should be smooth, there should be no defects such as burrs, dents and cracks. The exposed parts should be protected.
Protection and so on.
g) The grease filling valve, drain valve, vent valve, pressure relief valve, actuator and other accessories on the valve body should be complete and intact.
h) There is no scratch on the ball valve seal.
......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 17 pages — is available in the English PDF.
Similar standards
How to Download GB/T 38202-2019
- 1
Add to cart
Click "Download PDF" on this page and choose "Buy this standard". You can add more standards before checkout.
- 2
Checkout
Enter your email and billing details. Payment is processed securely by Stripe (cards or bank transfer). Prefer bank details? Request a quotation (min. order $300).
- 3
Instant delivery (0–9 sec)
Delivery is automatic: within seconds of payment you'll receive an email with a secure download link. The link stays valid for 72 hours.
- 4
Invoice included
A tax invoice is attached to the confirmation email. Need a custom invoice? Contact us.
Related Standards
GB/T 10003-2026 — Biaxially oriented polypropylene (BOPP) film
GB/T 10004-2026 — Plastic/Plastic laminated films and pouches for packaging
GB/T 10007-2026 — Rigid cellular plastics - Determination of shear properties
Secure payment via Stripe
Payments accepted
GB/T 38202-2019
$295.00