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GB/T 38106-2019Aluminum and aluminum alloy plates and sheets for pressure vessel (English PDF)

压力容器用铝及铝合金板材

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

October 18, 2019

Implementation date

September 1, 2020

Scope

GB/T 38106-2019 is the English-translated version of 压力容器用铝及铝合金板材.

GB/T 38106-2019 is the Chinese standard "Aluminum and aluminum alloy plates and sheets for pressure vessel".

Its scope clause reads: This Standard specifies the requirements, test methods, inspection rules and marking, packaging, transportation, storage, quality certificate and order form (or contract) contents of aluminum and aluminum alloy plates and sheets for pressure vessel.

This Standard applies to aluminum and aluminum alloy plates and sheets for pressure vessel (hereinafter referred to as "plates and sheets"). Its clauses include requirements; test method; inspection rules; order form (or contract) contents.

It was issued by the State Administration for Market Regulation on OCTOBER 18, 2019 and took effect on SEPTEMBER 01, 2020.

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Document preview — GB/T 38106-2019

National Standard of the People's Republic of China

ICS
77.150.10
Classification
H 61

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • Foreword3
  • 1 Scope4
  • 2 Normative references4
  • 3 Requirements5
  • 4 Test method9
  • 5 Inspection rules10
  • 6 Marking, packaging, transportation, storage and quality certificate13
  • 7 Order form (or contract) contents14
  • Appendix A (Informative) Allowable stress, thermal expansion coefficient and modulus of elasticity of the plates and sheets15

1 Scope

This Standard specifies the requirements, test methods, inspection rules and marking, packaging, transportation, storage, quality certificate and order form (or contract) contents of aluminum and aluminum alloy plates and sheets for pressure vessel.

This Standard applies to aluminum and aluminum alloy plates and sheets for pressure vessel (hereinafter referred to as "plates and sheets").

2 Normative references

The following documents are indispensable for the application of this document.

For dated references, only the dated version applies to this document. For undated references, the latest edition (including all amendments) applies to this document.

GB/T 229, Metallic materials - Charpy pendulum impact test method

GB/T 232, Metallic materials - Bend test

GB/T 3190, Wrought aluminum and aluminum alloy - Chemical composition

GB/T 3199, Wrought aluminium and aluminium alloy products - Packing, marking, transporting and storing

GB/T 3246.1, Inspection method for structure of wrought aluminum and aluminum alloy products - Part 1: Inspection method for microstructure

GB/T 3246.1, Inspection method for structure of wrought aluminum and aluminum alloy products - Part 2: Inspection method for macrostructure

GB/T 3880.3-2012, Wrought aluminium and aluminium alloy plates, sheets and strips for general engineering - Part 3: Tolerances on forms and dimensions

GB/T 6519-2013, Ultrasonic inspection of wrought aluminium and magnesium alloy products

GB/T 7999, Optical emission spectrometric analysis method of aluminum and aluminum alloys Example: the plate, of which the designation is 5083; the state is O; the thickness is 30.00 mm; the width is 2 000 mm; the length is 6 000 mm, is marked as: Plate GB/T 38106-5083O-30.00 × 2000 × 6000

3 Requirements

3.11.2 After welding of the plates and sheets, the performance and evaluation of the welded joints are shown in ISO 15614-2: 2005.

3.2 Chemical composition

The chemical composition of the plates and sheets shall comply with the provisions of GB/T 3190.

3.3 Dimension deviation

3.3.1 Thickness

The thickness deviation of the plates and sheets shall comply with the provisions of the ordinary grade of GB/T 3880.3-2012.

3.3.2 Width

The width deviation of the cold-rolled plates and sheets shall comply with the provisions of Table 6 in GB/T 3880.3-2012. The width deviation of the hot-rolled plates and sheets shall comply with the provisions for the trimming-supplied hot-rolled plates and sheets as shown in Table 7 of GB/T 3880.3-2012.

3.3.3 Length

The length deviation of the cold-rolled plates and sheets shall comply with the provisions of Table 10 in GB/T 3880.3-2012. The length deviation of the hot-rolled plates and sheets shall comply with the provisions for the trimming-supplied hot-rolled plates and sheets as shown in Table 11 of GB/T 3880.3-2012.

3.3.4 Unevenness

The unevenness deviation of the plates and sheets shall comply with the provisions for ordinary grade of unevenness in GB/T 3880.3-2012.

3.3.5 Side curvature

The side curvature deviation of the plates and sheets shall comply with the provisions for high-precision grade of side curvature of the plates and sheets in GB/T 3880.3-2012.

3.3.6 Diagonal

The diagonal deviation of the plates and sheets shall comply with the provisions for high-precision grade of diagonal of the plates and sheets in GB/T 3880.3-2012.

4 Test method

4.1 Chemical composition

4.1.1 The analysis method of chemical composition of the plates and sheets shall comply with requirements of GB/T 20975 or GB/T 7999; the arbitration analysis shall adopt the methods which are specified in GB/T 20975. The calculation of "Al" content shall comply with the provisions of GB/T 3190. When the "Al" content is calculated, take the sum value of the analytical values of the conventional analytical elements and the suspected excess unconventional analytical elements as the "sum of elemental content".

4.1.2 The determination of analysis value is based on the rounding comparison method; the value rounding rules shall be carried out in accordance with the relevant provisions of GB/T 8170; the rounding digit shall be consistent with the limit digits which are specified in GB/T 3190.

4.2 Dimensional deviation

Perform the measurement method of dimensional deviation in accordance with the provisions of GB/T 3880.3-2012.

4.3 Room-temperature tensile mechanical properties

Perform the test of room-temperature tensile mechanical properties in accordance with provisions of GB/T 16865.

4.4 Bending performance

Perform the test of bending performance in accordance with the provisions of GB/T 232.

4.5 Impact performance

Perform the test of impact performance in accordance with the provisions of GB/T 229.

4.6 Ultrasonic flaw detection performance

The ultrasonic flaw detection performance test shall be performed in accordance with GB/T 6519-2013.

4.7 Macro-structure

The macro-structure test shall be performed in accordance with GB/T 3246.2.

Microstructure Take 2 pieces per batch; take 1 sample from each piece. Take 2 samples from the batch of a single piece 3.9 4.8 Appearance quality Inspect piece by piece 3.10 4.9

5 Inspection rules

5.6 Determination of the test result

5.6.1 When the chemical composition of any sample is unqualified, if the melting order of the product can be distinguished, judge the melting order that is represented by the sample as unqualified; inspect other melting orders in turn, and deliver the qualified ones. If the melting order cannot be distinguished, judge the batch as unqualified.

5.6.2 When the dimensional deviation of any plate is unqualified, judge the product as unqualified.

5.6.3 When the tensile mechanical properties at room temperature of any sample are unqualified, take double the number of samples from the batch of products to perform repeated tests; if the repeated test results are all qualified, judge the batch of products to be qualified. If the result of sample properties is still unsatisfactory in the repeated test, then, judge the batch of products to be unqualified. If it is agreed by both the supplier and the buyer, the supplier is allowed to inspect the products one by one and deliver those qualified ones.

The supplier is also allowed to perform a repeated heat treatment to re-sample and test.

5.6.4 When the bending performance of any sample is unqualified, take double the number of samples from the batch of products to perform repeated tests; if the repeated test results are all qualified, judge the batch of products to be qualified. If the result of sample properties is still unsatisfactory in the repeated test, then, judge the batch of products to be unqualified. If it is agreed by both the supplier and the buyer, the supplier is allowed to inspect the products one by one and deliver those qualified ones. The supplier is also allowed to perform a repeated heat treatment to re-sample and test.

5.6.5 When the impact performance of any sample is unqualified, judge the batch as unqualified. The supplier is allowed to inspect one by one and deliver those qualified ones.

5.6.6 When the ultrasonic flaw detection performance of any plate is unsatisfactory, judge the piece to be unqualified.

5.6.7 When the macro-structure performance of any sample is unqualified, judge the batch to be unqualified.

c) designation, state and specifications;

d) batch number;

e) net weight or box (piece), roll number;

f) code of this Standard;

g) inspection results of the analysis items and inspection stamp of the technical supervision department;

h) date of packaging (or date of manufacture).

7 Order form (or contract) contents

The order form (or contract) that orders the products which are listed in this Standard shall include the following:

a) product name;

b) designation;

c) state;

d) specifications;

e) weight (or number of pieces);

f) When there are requirements of room-temperature tensile mechanical properties for plates and sheets whose thickness exceeds the stipulation, it shall be negotiated between the supplier and the buyer, and the specific index value shall be specified;

g) For products with bending performance inspection requirements, "bending performance inspection" shall be indicated; for products that have both 90° bending and 180° bending of mechanical property performance in Table 2, "90° bending or 180° bending" shall indicate; if it is not specified, the supplier shall choose one;

h) For products with impact energy performance inspection requirements, "impact energy performance inspection" shall be indicated;

i) Special requirements for packaging, if any, shall be noted;

j) other special requirements;

k) code of this Standard. […]

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 15 pages — is available in the English PDF.

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