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GB/T 30718-2014Compressed hydrogen surface vehicle refueling connection devices (English PDF)

压缩氢气车辆加注连接装置

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Issued by

General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China

Level / Type

National · Recommended

Issue date

June 9, 2014

Implementation date

October 1, 2014

Scope

GB/T 30718-2014 is the English-translated version of 压缩氢气车辆加注连接装置.

GB/T 30718-2014 - This document specifies the definitions, design requirements, safety requirements, test methods and inspection rules for compressed hydrogen surface vehicle refueling connection devices.

The compressed hydrogen surface vehicle refueling connection devices described in this Standard consists of two parts. receptacle and its protective cap (installed on the vehicle), and nozzle.

This Standard is applicable to compressed hydrogen surface vehicle refueling connection devices where the working medium is compressed hydrogen, the working pressure is 25 MPa and 35 MPa, and the ambient temperature is 15°C.

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Document preview — GB/T 30718-2014

National Standard of the People's Republic of China

ICS
27.010
Classification
F 19

Issued by: General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China

Contents

  • Foreword...3
  • 1 Scope...4
  • 2 Normative references...4
  • 3 Terms and definitions...4
  • 4 General requirements...6
  • 5 Nozzle...7
  • 6 Standard receptacle size...8
  • 7 Receptacle...9
  • 8 Instructions...10
  • 9 Marks...10
  • 10 Design verification test procedures...11

Foreword

This Standard was drafted in accordance with the rules given in GB/T 1.1-2009.

This Standard uses redrafting method to refer to ISO 17268.2006 "Gaseous hydrogen

land vehicle refuelling connection devices" to prepare. The degree of conformance to

ISO 17268.2006 is not equivalent.

This Standard was proposed by and shall be under the jurisdiction of National Technical

Committee on Hydrogen Energy of Standardization Administration of China (SAC/TC

309).

The drafting organizations of this Standard. Tongji University, China Institute of

Standardization, China Automotive Technology and Research Center, Shanghai

Shunhua New Energy Systems Co., Ltd., Tsinghua University, Zhejiang University.

Main drafters of this Standard. Ma Jianxin, Pan Xiangmin, Wang Geng, Li Zheng, Liu

Shaojun, Li Yan, Wang Cheng, Xu Ping, Ou Kesheng.

Compressed hydrogen surface vehicle refueling connection

devices

1 Scope

This document specifies the definitions, design requirements, safety requirements, test

methods and inspection rules for compressed hydrogen surface vehicle refueling

connection devices. The compressed hydrogen surface vehicle refueling connection

devices described in this Standard consists of two parts. receptacle and its protective

cap (installed on the vehicle), and nozzle.

This Standard is applicable to compressed hydrogen surface vehicle refueling

connection devices where the working medium is compressed hydrogen, the working

pressure is 25 MPa and 35 MPa, and the ambient temperature is 15°C.

2 Normative references

The following referenced documents are indispensable for the application of this

document. For dated references, only the edition cited applies. For undated references,

the latest edition of the referenced document (including any amendments) applies.

GB/T 24548-2009, Fuel cell electric vehicles - Terminology

GB/T 24549-2009, Fuel cell electric vehicles - Safety requirements

ISO 188, Rubber vulcanized - Accelerated ageing or heat resistance tests

ISO 1817, Rubber, vulcanized - Determination of the effect of liquids

3 Terms and definitions

For the purposes of this document, the terms and definitions defined in GB/T 24548-

2009 as well as the followings apply.

3.1 dry air

Air with a maximum dew point of -40°C.

3.2 connector

A receptacle and nozzle assembly that can be quickly loaded and unloaded to refuel

compressed hydrogen vehicles or storage systems.

3.3 cycle

An entire process that includes the connection between the nozzle and the receptacle,

pressurizing to the design pressure, pressure relief and disconnection.

3.4 design pressure

The maximum pressure that the component can withstand in actual work.

3.5 dry hydrogen

Hydrogen that meets or exceeds the quality requirements of ISO 14687-2.

3.6 dry helium

Helium that the dew point is just right to prevent condensation during testing, and the

purity is greater than 99%.

3.7 leak test gas

The gas used for leak testing can be dry hydrogen, dry helium, or nitrogen containing

more than 10% hydrogen or helium.

4 General requirements

4.1 The nozzle and the receptacle of the compressed hydrogen surface vehicle designed

in accordance with this Standard shall meet safety, durability and maintainability

requirements.

4.2 The nozzle and the receptacle of the compressed hydrogen surface vehicle shall

have good matching and be manufactured according to engineering application

requirements.

4.3 The design of the nozzle and the receptacle of the compressed hydrogen surface

vehicle shall.

4.4 The materials used for the nozzle and the receptacle of the compressed hydrogen

surface vehicle shall be compatible with compressed hydrogen within the design

pressure and temperature range (see 3.4, 5.9 and 7.7).

4.5 Tools shall not be used when connecting and disconnecting the connector of the

compressed hydrogen surface vehicle.

4.6 The receptacle of the compressed hydrogen surface vehicle shall be installed on the

vehicle in accordance with the requirements of GB/T 24549-2009.

5 Nozzle

5.1 Nozzles shall comply with the dimensional requirements of Chapter 6.The design

of the nozzle shall ensure that it can only be used in connection with the receptacle of

a higher working pressure level. Avoid connecting to receptacles with lower operating

pressure levels.

5.2 The nozzle shall be one of the three types described below.

5.6 The installation of the nozzle shall meet the requirements of ISO 15501-2.

5.7 The nozzle shall have filters and other protective measures to prevent upstream solid

matter from entering.

5.8 When the pressure inside the nozzle head is greater than 0.7 MPa, the nozzle shall

not be able to be removed.

5.9 The nozzle shall work normally in the ambient temperature range of -40°C~60°C

and the hydrogen temperature range of -40°C~85°C.

5.10 The nozzle shall not mechanically open the receptacle check valve.

6 Standard receptacle size

The receptacle shall comply with the design parameters in Figures 1 and 2.

7 Receptacle

7.1 Failure in any test of the receptacle and nozzle samples can be attributed to the

failure of the receptacle design.

In addition, according to the maintenance methods specified by the manufacturer, the

service life of the receptacle shall be 15 years or 30000 cycles.

7.3 The receptacle shall be equipped with a built-in one-way valve to prevent gas

leakage. The one-way valve shall be non-contact and can only be opened by a pressure

difference.

7.4 The connection between the receptacle and the vehicle fuel system cannot be

threaded and sealed.

7.6 The receptacle shall be able to be securely mounted on the vehicle and comply with

the abnormal load test requirements of 10.7.

7.7 The working temperature range of the receptacle is -40°C~60°C.

8 Instructions

The manufacturer of the receptacle and nozzle shall provide concise and easy-to-

understand instructions, which shall at least contain the followings.

9 Marks

9.1 The marks on the receptacle and nozzle shall be clear and easy to understand.

Permanently marked nameplate shall be mechanically attached to the part.

9.2 The nozzle and air receptacle shall have the following information.

9.3 All components shall be marked in compliance with this standard. The mark can be

printed on the packaging or on the notification sheet inside the equipment shipping

package.

......

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 11 pages — is available in the English PDF.

Referenced standards

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