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GB/T 22082-2024Precast concrete tunnel lining segments (English PDF)

预制混凝土衬砌管片

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Issued by

SAMR; SAC

Level / Type

National · Recommended

Issue date

October 26, 2024

Implementation date

May 1, 2025

Scope

GB/T 22082-2024 is the English-translated version of 预制混凝土衬砌管片.

GB/T 22082-2024 is the Chinese standard for precast concrete tunnel lining segments: the rings assembled behind a tunnel boring machine that become the permanent lining of a metro, road or utility tunnel.

China builds more bored tunnel than the rest of the world combined, and the segment is the one component of it that is mass produced, so a specification is what makes the whole method repeatable.

The standard sets the classification and designation, the requirements on the materials, the concrete strength and durability grades and the reinforcement, the dimensional and geometric tolerances, which are extraordinarily tight because the errors accumulate around a ring, the requirements on the appearance and on cracks, the strength and the water tightness of the segment and of the joint, the requirements on the sealing gasket groove and on the bolt pockets and inserts, the load testing and the water tightness testing of assembled rings, the test methods, the inspection rules and the marking, handling, storage and transport. The 2024 edition replaces GB/T 22082-2017.

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Document preview — GB/T 22082-2024

National Standard of the People's Republic of China

Replacing
GB/T 22082-2017

Issued by: State Administration for Market Regulation; Standardization Administration of the PRC

Contents

  • ForewordIII
  • 1 Scope1
  • 2 Normative references1
  • 3 Terms and Definitions2
  • 4 Classification, specifications and marking3
  • 5 Raw materials5
  • 6 General Provisions6
  • 7 Technical Requirements7
  • 8 Test methods8
  • 9 Inspection Rules10
  • 10 Marking and factory certificate13
  • 11 Storage and transportation13
  • Appendix A (Normative) Leakage Test Method14
  • Appendix B (Normative) Bending performance test method17
  • Appendix C (Normative) Pull-out performance test method20

Foreword

This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part 1: Structure and drafting rules for standardization documents" Drafting.

This document replaces GB/T 22082-2017 "Precast concrete lining segments". Compared with GB/T 22082-2017, except for the structural adjustment

Besides the editorial changes, the main technical changes are as follows.

a) Added the classification of cross-sectional shapes of quasi-rectangular segments (see 4.1.3);

b) The segment specifications have been changed (see Table 1, Table 1 of the.2017 edition);

c) Added the requirement of using alkali-resistant glass fiber (see 5.7.3);

d) Added the provisions for the use of basalt fiber (see 5.7.4);

e) Added general provisions (see Chapter 6);

f) The provisions on steel bar processing and steel bar skeleton fabrication have been deleted (see 5.6.2 of the.2017 edition);

g) Deleted the provisions on concrete production and transportation, concrete pouring, and concrete curing (see 5.8.2 of the.2017 edition);

h) Added provisions for process control, production maintenance and safe production of segments (see 6.1);

i) Added provisions for segment durability test verification when the service location is a corrosive environment (see 6.3);

j) Added provisions for handling appearance defects within the allowable repair range of the segments (see 6.6);

k) Added specific indicators for concrete impermeability grade when there is no requirement in the design (see 7.1.2);

l) Incorporate the provisions of concrete chloride ion content and total alkali content into specific technical requirements (see 7.1.3,.2017 Version 5.8.1);

m) Added the provisions on the chloride ion permeability resistance coefficient of 28d concrete (see 7.1.4);

n) Added specific indicators for the pull-out resistance of segment lifting holes when there is no design requirement (see 7.7);

o) The content and batch size of factory inspection have been changed (see 9.2, 8.2 of the.2017 edition);

1 Scope

This document specifies the classification, specifications and marking of precast concrete lining segments, raw materials, general provisions, technical requirements, test methods, inspection

Inspection rules, marking and factory certificate, storage and transportation.

This document is applicable to rail transit, highway, railway, hydraulic, municipal, oil and gas, electric power and other tunnel (tunnel) projects as well as urban underground comprehensive pipeline

Design, manufacture and inspection of precast concrete lining segments for corridors.

2 Normative references

The contents of the following documents constitute the essential clauses of this document through normative references in this document.

For referenced documents without a date, only the version corresponding to that date applies to this document; for referenced documents without a date, the latest version (including all amendments) applies to this document.

GB 175 General purpose Portland cement

GB/T 1499.1 Steel for reinforced concrete - Part 1: Hot rolled plain round bars

GB/T 1499.2 Steel for concrete reinforcement Part 2: Hot-rolled ribbed steel bars

GB/T 1596-2017 Fly ash for cement and concrete

GB 8076 Concrete admixtures

GB/T 14684 Construction sand

GB/T 14685 Pebbles and crushed stones for construction

GB/T 18046-2017 Granulated blast furnace slag powder for cement, mortar and concrete

GB/T 21120 Synthetic fibers for cement concrete and mortar

GB/T 23265 Chopped basalt fiber for cement concrete and mortar

GB/T 38143 Alkali-resistant glass fiber for cement concrete and mortar

GB/T 39147 Steel fiber for concrete

GB 50010 Code for Design of Concrete Structures

GB/T 50080 Test methods for properties of ordinary concrete mixtures

GB/T 50081 Test methods for physical and mechanical properties of concrete

GB/T 50082 Standard for test methods of long-term performance and durability of ordinary concrete

Remaining clauses in the full document

  • 3 Terms and Definitions
  • 4 Classification, specifications and marking
  • 5 Raw materials
  • 6 General Provisions
  • 7 Technical Requirements
  • 8 Test methods
  • 9 Inspection Rules
  • 10 Marking and factory certificate
  • 11 Storage and transportation

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 23 pages — is available in the English PDF.

Referenced standards

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