GB 19755-2016Technical requirements and measurement methods for emissions from light-duty hybrid electric vehicles (English PDF)
轻型混合动力电动汽车污染物排放控制要求及测量方法
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Issued by
SAMR; SAC
Level / Type
National · Mandatory
Issue date
August 22, 2016
Implementation date
September 1, 2016
Scope
GB 19755-2016 is the English-translated version of 轻型混合动力电动汽车污染物排放控制要求及测量方法.
GB 19755-2016 is the Chinese standard "Technical requirements and measurement methods for emissions from light-duty hybrid electric vehicles".
Its scope clause reads: This Standard specifies the measurement methods and technical requirements for emission pollutants, double idle speed emission pollutants, crankcase pollutants, evaporative pollutants, durability of pollutant control device and on-board diagnostics (OBD) system of light-duty hybrid electric vehicles with spark-ignition engines at room temperature and low temperature.
This Standard specifies the measurement methods and technical requirements for emission pollutants, free acceleration emission smoke, pollutant control device and on-board diagnostics (OBD) system of light-duty hybrid electric vehicles with compression-ignition engines at room temperature.
This Standard specifies the inspection and determination methods for the type test, production consistency and in-use compliance of light-duty hybrid electric vehicles.
This Standard applies to light-duty hybrid electric vehicles with a maximum design speed greater than or equal to 50 km/h and installed with spark-ignition engines or compression-ignition engines.
Its clauses include scope of application; terms and definitions; classification of hybrid electric vehicles; requirements and tests; test description; model expansion; production consistency inspection; in-use compliance.
It was issued by the Ministry of Environmental Protection on AUGUST 22, 2016 and took effect on SEPTEMBER 1, 2016.
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Document preview — GB 19755-2016
Contents
- Foreword3
- 1 Scope of application5
- 2 Normative references5
- 3 Terms and definitions6
- 4 Classification of hybrid electric vehicles8
- 5 Requirements and tests9
- 6 Test description10
- 7 Model expansion21
- 8 Production consistency inspection21
- 9 In-use compliance21
- Annex A (normative) Type test related information23
- Annex B (normative) Type test results41
- Annex C (informative) Schematic diagram of state of charge of energy storage device of off-board charging vehicles in type I test49
- Annex D (informative) Net power and maximum 30 minutes power test for electric drive system51
1 Scope of application
This Standard specifies the measurement methods and technical requirements for emission pollutants, double idle speed emission pollutants, crankcase pollutants, evaporative pollutants, durability of pollutant control device and on-board diagnostics (OBD) system of light-duty hybrid electric vehicles with spark-ignition engines at room temperature and low temperature.
This Standard specifies the measurement methods and technical requirements for emission pollutants, free acceleration emission smoke, pollutant control device and on-board diagnostics (OBD) system of light-duty hybrid electric vehicles with compression-ignition engines at room temperature.
This Standard specifies the inspection and determination methods for the type test, production consistency and in-use compliance of light-duty hybrid electric vehicles.
This Standard applies to light-duty hybrid electric vehicles with a maximum design speed greater than or equal to 50 km/h and installed with spark-ignition engines or compression-ignition engines. For vehicles with only parking idle speed stop function as described in QC/T 837, their emission measurement is carried out according to the requirements of conventional vehicles and does not fall within the scope of this Standard.
2 Normative references
The following standards contain provisions which, through reference in this Standard, constitute provisions of this Standard. For undated references, the valid version applies to this Standard.
GB 3847-2005 Limits and measurement methods for exhaust smoke from C.I.E. (Compression Ignition Engine) and vehicle equipped with C.I.E.
GB 18352 Limits and measurement methods for emissions from light-duty vehicles(1)
(1) GB 18352 refers to GB 18352.3-2005 "Limits and measurement methods for emissions from light-duty vehicles (China stage III, IV)", GB 18352.5-2013"Limits and measurement methods for emissions from light-duty vehicles (China stage V)" and its latest valid version.
GB/T 19596-2004 Terminology of electric vehicles
GB/T 19753 Test methods for energy consumption of light-duty hybrid electric vehicles
3 Terms and definitions
For the purpose of this Standard, the following terms and definitions and those established in GB 18352 and GB/T 19596-2004 apply.
3.1 Hybrid electric vehicle
Vehicles at least capable of obtaining power form the following two types of on-board stored energy.
3.2 Light-duty hybrid electric vehicle
Hybrid electric vehicles within the scope of GB 18352.
3.3 Type test
Refers to the stereotypes test, after the design of a hybrid electric vehicle model is completed, to the trial new product to verify whether the product can meet the technical requirements of this Standard.
3.4 Energy storage device
Devices, mounted on hybrid electric vehicles, capable of storing electrical energy, including all power batteries, supercapacitors and flywheel batteries or other combinations.
3.5 Deterioration factors
Deterioration factors determined according to GB 18352.
3.6 Electricity balance
In a test cycle, the integrated value with time of the current measured value of the energy storage device of hybrid electric vehicles, expressed in Q, the unit is Ah. When the electricity balance is greater than zero, the energy storage device discharges;
4 Classification of hybrid electric vehicles
In this Standard, hybrid electric vehicles are divided into four categories, as shown in Table 1, according to whether the energy storage device needs off-vehicle charging and whether the vehicle has the function of manual selection of driving mode.
5 Requirements and tests
5.1 General requirements
5.1.1 Type test, production consistency inspection and in-use compliance inspection of hybrid electric vehicles shall meet the requirements of the corresponding stage in GB18352.
5.1.2 Pollutant emissions of hybrid electric vehicles shall meet the limit requirements of the corresponding stage in GB 18352.
5.2 Type test items
Test items shall be carried out in the type test of different types of vehicles are as shown in Table 2.
6 Test description
6.1 Type I test (air pollutant emission test at normal temperature after cold start)
6.1.1 Off-board vehicle charging (OVC) hybrid electric vehicles without function of manual selection of driving mode
The test shall be carried out under the following conditions. […]
6.1.1.1 Condition A test
6.1.1.1.2 Vehicle pretreatment
6.1.1.1.2.1 For hybrid electric vehicles with compression-ignition engines, continuously operate 3 two-type (suburban) cycles of type I test specified in GB 18352 according to the requirements of 6.1.1.1.5.3 as pretreatment.
6.1.1.1.4 Charging of energy storage device
During vehicle exposure, the energy storage device shall be charged as follows to achieve the maximum state of charge.
6.1.1.1.4.1 Charging requirements
6.1.1.1.5 Test procedure
The vehicle is normally started and the first cycle begins when the vehicle enters the start-up state. The manufacturer shall carry out the test as specified in 6.1.1.1.5.1 (Option 1) or as specified in 6.1.1.1.5.2 (Option 2).
6.1.1.1.5.1 Option 1 (single cycle). Sampling shall be carried out according to the specifications of GB 18352. Sampling shall be started before or during the start of the vehicle. Sampling shall be stopped at the end of the last idle speed condition of the two-type suburb cycle.
6.1.1.1.5.2 Option 2 (multiple cycles). Sampling shall be started before or during the start of the vehicle. A number of (N times) test cycles shall be repeated continuously.
Stop sampling at the end of the last idle speed period of the first suburb (2-type) cycle when the energy storage device reaches the minimum state of charge (see 3.7).
Between two cycles, a hot exposure process of no more than 10 minutes is allowed, and the power system during the hot exposure shall be in the off state.
6.1.1.1.5.3 Use of transmission. The vehicle operates according to the specifications of GB 18352. If the manufacturer has special requirements for gear shift, type I test's operation cycle is not applicable for the requirements of the vehicle's gear shift point, it may operate according to the requirements for the use of transmission in GB 18352, combined with the manufacturer's product instructions and operating instructions of gearbox.
6.1.1.2 Condition B test
6.1.1.2.1 Vehicle pretreatment
The vehicle is pretreated as specified in 6.1.1.1.2.
6.1.1.2.3 Vehicle preset
Before the test, the vehicle is preset (vehicle exposure) in the room with the temperature maintained at 293 K ~ 303 K (20 ~ 30 °C) before the test. The preset time is at least 6 h until the temperature of engine's lubricating oil and coolant reaches within ± 2 K of room temperature.
If the manufacturer makes a request, the test shall be carried out within 6 hours to 30 hours after the vehicle is running at the normal temperature.
6.1.1.2.4 Test procedure
6.1.1.2.4.1 The vehicle is normally started and the test shall be carried out according to the specifications of Annex C of GB 18352.
6.1.1.2.4.2 Sampling is carried out according to the specifications of GB 18352.
6.1.1.2.4.3 Carry out according to the specifications of 6.1.1.1.5.3
6.1.1.3 Test results
6.1.1.3.1 When tested according to 6.1.1.1.5.1, the weighted-mass emission of the pollutant is calculated according to equation (2).
6.1.1.3.2 When tested according to 6.1.1.1.5.2, the weighted-mass emission of the pollutant is calculated according to equation (3)
6.1.2 Off-board vehicle charging (OVC) hybrid electric vehicles with function of manual selection of driving mode
The test shall be carried out under the following conditions. […]
6.1.2.1 Condition A test
6.1.2.1.1 If the vehicle's electric range (measured according to GB/T 19753) is longer than a complete test cycle, the type I test may be carried out in electric mode at the manufacturer's request. In this case, the vehicle pretreatment in accordance with 6.1.2.1.3 may be omitted.
6.1.2.2 Condition B test
6.1.2.2.1 Vehicle pretreatment
The vehicle is pretreated according to the specifications of 6.1.1.2.1.
6.1.2.2.2 Energy storage device
The energy storage device of the vehicle shall discharge according to the specifications of 6.1.2.1.2.
6.1.2.3 Test results
According to the specifications of 6.1.1.3, calculate the weighted-mass emission Mi each pollutant of vehicles.
The emission measurement results (MAi, MBi, Mi) shall be recorded separately in the test report. The emission measurement results shall meet the corresponding emission limit requirements specified in GB18352.
6.1.3 Not off-board vehicle charging (NOVC) hybrid electric vehicles without manual selection of driving mode
6.1.3.1 According to the manufacturer's recommendations, the electrical energy state of the vehicle's energy storage device is set to ensure that the vehicle meet the specifications of 6.1.3.3 during the emission test.
6.1.3.2 Test according to GB 18352. […]
6.2 Type II test (double idle speed test or free acceleration smoke test)
6.2.1 Double idle speed test (measure CO and HC of double idle speed and lambda value of high idle speed (excess air coefficient))
The double idle speed test shall be carried out according to the specifications of Annex D of GB 18352, using the engine mode. The manufacturer shall provide a working mode in which the test can be carried out.
6.2.2 Free acceleration smoke test
The vehicle in the VI stage shall be carried out with the free acceleration smoke test according to the specifications of Annex D of GB 3847-2005; the vehicle after the V stage shall be carried out with the free acceleration smoke test according to the relevant specifications of GB 18352.
If there are special requirements for hybrid electric vehicles when carrying out this test, then these requirements shall be described in detail in product instructions. In addition to the device provided by the vehicle itself, this special measurement requires no other device.
6.6 Type VI test (CO and HC emission test at low temperature after cold start)
It shall test according to the specifications of type VI test in Annex H of GB 18352 and shall meet the following requirements.
6.6.1 For off-board vehicle charging hybrid electric vehicles (OVC), the measurement of emission pollutants shall be carried out under the same conditions as those specified in condition B of type I test in 6.1.1.1 and 6.1.2.2, except for 6.1.1.2.5.
6.6.2 For not off-board vehicle charging hybrid electric vehicles (NOVC), the measurement of emission pollutants shall be carried out under the same conditions as those specified in type I test, except for 6.1.3.3.
6.7 On-board diagnostics (OBD) system test
It shall test according to the relevant specifications of OBD in Annex I of GB 18352 and shall meet the following requirements. […]
7 Model expansion
The model expansion of hybrid electric vehicles shall be carried out according to the relevant specifications of GB 18352.
8 Production consistency inspection
The production consistency inspection of hybrid electric vehicles shall be carried out according to the relevant specifications of GB 18352 and shall meet the following requirements.
8.1 In the case of type I test, the test shall be carried out under the conditions specified in this Standard.
8.2 In the case of type III test, the test shall be carried out according to the specifications of 6.3 of this Standard.
8.3 In the case of type IV test, the test shall be carried out according to the specifications of 6.4 of this Standard.
8.4 In the case of OBD test, the test shall be carried out according to the specifications of 6.7 of this Standard.
9 In-use compliance
The in-use compliance of hybrid electric vehicles shall comply with the relevant specifications of GB 18352 and shall meet the following requirements.
9.1 In the case of type I test, the test shall be carried out under the conditions specified in this Standard.
9.3 In the case of OBD test, the test shall be carried out according to the specifications of 6.7 of this Standard. […]
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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 51 pages — is available in the English PDF.
Referenced standards
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Related Standards
GB 18352.5-2013 — Limits and measurement methods for emissions from light-duty vehicles (CHINA 5) (Replaced by GB 18352.6-2016, Valid through July 2025)
GB 18352.6-2016 — Limits and measurement methods for emissions from light-duty vehicles (CHINA 6)
GB/T 19753-2021 — Test methods for energy consumption of light-duty hybrid electric vehicles
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GB 19755-2016
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