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NB/T 20325.1-2014Prestressing technology specification for safety containment of PWR nuclear power plants - Part 1: Material (English PDF)

压水堆核电厂安全壳预应力技术规程 第1部分:材料

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Issued by

NEA

Level / Type

Industry · Recommended

Issue date

October 15, 2014

Implementation date

March 1, 2015

Scope

NB/T 20325.1-2014 is the English-translated version of 压水堆核电厂安全壳预应力技术规程 第1部分:材料.

NB/T 20325.1-2014 is the Chinese standard "Prestressing technology specification for safety containments of PWR nuclear power plants - Part 1: Material".

Its scope clause reads: NB/T 20325 specifies the technical requirements, inspections, symbols and packaging of the materials, prestressed slurry test, full-scale simulated grouting experiment, friction test, prestressed construction technology and quality requirements for the prestressing system for safety containments of PWR nuclear power plants.

This Part of NB/T 20325 specifies the technical requirements, inspection rules, symbols and packaging of the materials for the prestressing system for safety containments of PWR nuclear power plants.

This Part is applicable to the material selection of the prestressing system for safety containments of PWR nuclear power plants. As for the material selection of the prestressing system for safety containments of other reactor types of nuclear power plants, this Part may be referred to for implementation.

Its clauses include terms and definitions; technical requirements; inspection rules; identifications and packaging; transportation and storage. It was issued by the National Energy Administration on OCTOBER 15, 2014 and took effect on MARCH 1, 2015.

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Document preview — NB/T 20325.1-2014

National Standard of the People's Republic of China

Issued by: National Energy Administration of the People's Republic of China

Contents

  • Foreword3
  • 1 Scope4
  • 2 Normative references4
  • 3 Terms and definitions5
  • 4 Technical requirements7
  • 5 Inspection rules12
  • 6 Identifications and packaging17
  • 7 Transportation and storage18
  • Annex A (Normative) Pressure test method for grouting caps19
  • Annex B (Normative) Table for the surface quality inspection levels of prestressing strands20
  • Annex C (Normative) Pseudo coagulation test method for cement21

Foreword

NB/T 20325 Prestressing technology specification for safety containments of PWR nuclear power plants is divided into 3 parts.

- Part 1: Material;

- Part 2: Test;

- Part 3: Construction.

This Part is Part 1 of NB/T 20325.

This Standard was drafted in accordance with the rules given in GB/T 1.1-2009.

1 Scope

NB/T 20325 specifies the technical requirements, inspections, symbols and packaging of the materials, prestressed slurry test, full-scale simulated grouting experiment, friction test, prestressed construction technology and quality requirements for the prestressing system for safety containments of PWR nuclear power plants.

This Part of NB/T 20325 specifies the technical requirements, inspection rules, symbols and packaging of the materials for the prestressing system for safety containments of PWR nuclear power plants.

This Part is applicable to the material selection of the prestressing system for safety containments of PWR nuclear power plants. As for the material selection of the prestressing system for safety containments of other reactor types of nuclear power plants, this Part may be referred to for implementation.

2 Normative references

The following documents are essential to the application of this document. For dated references, only the editions with the dates indicated are applicable to this document. For undated references, only the latest editions (including all the amendments) are applicable to this document.

GB 175 Common portland cement

GB 8076 Concrete admixtures

GB 8162 Seamless steel tubes for structural purposes

GB 23439 Expensive agents for concrete

GB/T 228.1 Metallic materials - Tensile testing - Part 1: Method of test at room temperature

GB/T 1346 Test methods for water requirement of normal consistency, setting time and soundness of the portland cement

GB/T 1348 Spheroidal graphite iron castings

GB/T 1839 Test method for gravimetric determination of the mass per unit area of galvanized coatings on steel products

GB/T 2518 Continuously hot-dip zinc-coated steel sheet and strip

GB/T 3091 Welded steel pipes for low pressure liquid delivery

GB/T 5224 Steel strand for prestressed concrete

GB/T 8074 Testing method for specific surface of cement - Blaine method

GB/T 14370 Anchorage, grip and coupler for prestressing tendons

GB/T 17671 Method of testing cements - Determination of strength

GB/T 21839 Steel for prestressed concrete - Test methods

JGJ 63 Standard of water for concrete

JGJ 85 Technical specification for application of anchorage, grip and coupler for prestressing tendons

JG 225 Corrugated metal ducts for prestressed concrete

JG 3007 Corrosion-resistant and lubricating grease specialized for unbonded tendons

DL/T 1059 Heat shrinkable tube for bus-bars of electrical equipment

NB/T 20303 Design requirements for prestressed concrete containments for pressure water reactor nuclear power plants

NB/T 20325.2 Prestressing technology specification for safety containments of PWR nuclear power plants - Part 2: Test

3 Terms and definitions

The following terms and definitions are applicable to this document.

3.1 Anchorage

It refers to the permanent anchor devices for holding the tension of the prestressing strand and transmitting it to the concrete, including the bearing plates, anchor plates and clips.

3.2 Bearing plate

4 Technical requirements

4.3 Steel pipe

It is suitable to use the ERW high frequency welded steel pipes with straight seams or seamless steel pipes, whose grades are between Q195 and Q345.

The steel pipes shall conform to GB/T 3091 or GB 8162. The elongation shall be greater than or equal to 15%.

The steel pipes shall be straight. The flexibility of overall length shall be less than 0.2% of the steel pipe's length. The diameter deviation shall be ± 1.5mm.

The wall thickness shall not be less than 2mm, with a deviation of -0.2mm or +0.4mm.

The steel pipes shall be applicable to the flaring and bending requirements. The inner and outer surfaces shall be smooth and without any overlaps and gas holes.

4.4 Anchorage

Anchorages shall conform to the requirements of GB/T 14370 and NB/T 20303.

The products requiring tunnel grouting shall be equipped with grout holes or exhaust holes. The hole sites and hole diameters of the grout holes shall comply with the requirements for grouting process. Furthermore, the grout holes shall be provided with the structures connected with the grout pipes.

4.5 Prestressing strand

USE the standard prestressing strands laid by seven steel wires. The tensile strength shall not be less than 1,770MPa.

During initial type inspection, the specifications, grades and chemical compositions of the raw materials shall comply with the following requirements.

a) Nominal diameter and deviation. 15.7mm ± 0.2mm.

b) Nominal area. 150 mm².

c) Nominal mass and deviation. 1.178 kg/m (1 ± 2%).

d) The increased range of the core steel wire's diameter shall not be less than 3%.

e) The total percentage elongation at maximum force (L0 >= 500mm) shall not be less than 3.5%.

f) Direction of lay. right-hand direction of lay. requirements of GB 175.

4.9 Mixing water (ice)

The chloride content shall not be greater than 0.025%. Other indicators shall comply with the requirements of JGJ 63.

4.10 Admixture

The water reducing agent shall use the product with stable properties and good adaptability with the cement in use. The water reducing rate shall not be less than 20%. Other indicators shall comply with the requirements of GB 8076. The retarder shall conform to GB 8076. The water reducing agent and retarder in use shall have good adaptability.

The expanding agent shall comply with the requirements of GB 23439. It is not allowed to use the expanding agent using aluminum powder as expansion source.

4.11 Cement paste

SEE NB/T 20325.2 for the test method.

4.11.1 Water cement ratio

The water cement ratio shall be within the range of 0.30 to 0.38.

4.11.2 Bleeding rate and expansion rate

The bleeding rate of 3h is not suitable to be greater than 2%, and shall not be greater than 3%. All of the bleeding shall be able to be absorbed by the paste within 24h.

The expansion rate of the expansive cement paste shall not exceed 6%, and shall be greater than the bleeding rate.

4.11.3 Setting time

Under the laboratory conditions, the retarding paste's initial setting time shall be less than 50h, and the final setting time at 5°C shall be less than 80h.

4.11.4 Fluidity

After stirring for 6h, the retarding cement paste's fluidity shall be less than 14s.

After stirring for 10h, the retarding cement paste's fluidity shall be less than 25s.

The ambient temperature is suitable to be within the range of 5°C to 35°C. The paste temperature is not suitable to be higher than 32°C.

5 Inspection rules

5.1.1 The type inspection refers to the inspection for the overall property control of the products. CONDUCT the type inspection under one of the following circumstances.

a) During normal production of the anchorages and prestressing strands with the same model, the type inspection shall be conducted once every two years;

b) When there are changes in raw materials and manufacturing process;

c) When resuming production after one-year production halt; […]

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 21 pages — is available in the English PDF.

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