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JB/T 4149-2010Boom-type bucket wheel stacker-reclaimers - Technical requirements (English PDF)

臂式斗轮堆取料机 技术条件

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Issued by

MIIT

Level / Type

Industry · Recommended

Issue date

February 11, 2010

Implementation date

July 1, 2010

Scope

JB/T 4149-2010 is the English-translated version of 臂式斗轮堆取料机 技术条件.

JB/T 4149-2010 is the Chinese standard "Boom-type bucket wheel stacker-reclaimers - Technical requirements".

Its scope clause reads: This standard specifies the technical requirements, test methods, inspection rules, acceptance rules, safety rules, and marking, packaging, transportation and storage of boom-type bucket wheel stacker reclaimer (hereinafter referred to as "stacker reclaimer").

This standard is applicable to boom-type bucket wheel stacker reclaimers, boom-type bucket wheel reclaimers and boom stackers, and serves as the basis for the design, manufacture, installation, inspection, acceptance and use of stacker reclaimers.

It may be referred to by other types of stacker reclaimers. Its clauses include technical requirements.

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Document preview — JB/T 4149-2010

National Standard of the People's Republic of China

Replacing
JB/T 7326-1994

Issued by: Ministry of Industry and Information Technology of the People's Republic of China

Contents

  • Foreword III
  • 1 Scope
  • 2 Normative references
  • 3 Technical requirements
  • 3.1 Basic requirements
  • 3.2 Safety
  • 3.3 Main technical parameters
  • 3.4 Parts and components
  • 3.5 Assembly and installation
  • 3.6 Painting
  • 3.7 Dust-proof measure
  • 4 Test methods
  • 4.1 Noise test
  • 4.2 Determination of oil contamination degree
  • 4.3 Coating test
  • 4.4 Ferrules of steel wire rope
  • 4.5 Test for the reducer
  • 4.6 Subdivision commissioning
  • 4.7 Overall commissioning
  • 4.8 Continuity of commissioning
  • 5 Inspection rules
  • 5.1 End-of-manufacturing inspection items for single machine
  • 5.2 Type test rules
  • 5.3 Type test items
  • 5.4 Sampling inspection rules
  • 6 Acceptance
  • 6.1 Equipment acceptance
  • 6.2 Integrity acceptance
  • 6.3 End-of-manufacturing acceptance of single machine
  • 6.4 Site installation acceptance
  • 6.5 Completion acceptance
  • 7 Marking, packaging, transportation and storage
  • 7.1 Marking
  • 7.2 Packaging
  • 7.3 Transportation
  • 7.4 Storage
  • 8 Safety rules
  • 8.1 Design and manufacturing
  • 8.2 Installation and maintenance
  • 8.3 Operation and use
  • 8.4 Inspection and management
  • Annex A (Normative) Tension and correction value adopted for span measurement
  • Annex B (Normative) Accuracy of track for boom-type bucket wheel stacker reclaimer
  • Annex C (Informative) Requirements of boom-type bucket wheel stacker reclaimer on traveling tracks
  • Annex D (Normative) Acceptance reports for bucket wheel stacker reclaimers
  • Table D.1 Acceptance report for mechanical system
  • Table D.2 Acceptance report for electrical system
  • Table D.3 Inspection report for inspection devices
  • Table D.4 Inspection report for noise
  • Table D.5 Inspection report for dust
  • Table D.6 Grounding force determination table of steel rope winch pitching system
  • Table D.7 Pressure determination table of hydraulic pitching cylinder
  • Table D.8 Acceptance form for welding of site-installed main steel structures
  • Table D.9 Acceptance table for high strength bolt connections of site-installed steel structures

1 Scope

This standard specifies the technical requirements, test methods, inspection rules, acceptance rules, safety rules, and marking, packaging, transportation and storage of boom-type bucket wheel stacker reclaimer (hereinafter referred to as "stacker reclaimer").

This standard is applicable to boom-type bucket wheel stacker reclaimers, boom-type bucket wheel reclaimers and boom stackers, and serves as the basis for the design, manufacture, installation, inspection, acceptance and use of stacker reclaimers. It may be referred to by other types of stacker reclaimers.

2 Normative references

The following normative documents contain provisions which, through reference in this text, constitute provisions of this standard. For dated references, subsequent amendments to (excluding correction to), or revisions of, any of these publications do not apply. However, parties to agreements based on this standard are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below. For undated references, the latest edition of the normative document applies.

GB 150 Steel pressure vessels

GB/T 191 Packaging - Pictorial marking for handling of goods (GB/T 191-2008, ISO 780:1997, MOD)

GB/T 985.1 Recommended joint preparation for gas welding, manual metal arc welding, gas-shield arc welding and beam welding (GB/T 985.1-2008, ISO 9692-1:2003, MOD)

GB/T 985.2 Recommended joint preparation for submerged arc welding (GB/T 985.2-2008, ISO 9692-2:1998, MOD)

GB/T 1031-2009 Geometrical product specifications (GPS) - Surface texture: Profile method - Surface roughness parameters and their values

GB/T 1048 Pipework components - Definition and selection of PN (GB/T 1048-2005, ISO/CD 7268:1996, MOD)

GB/T 1184-1996 Geometrical tolerancing - Geometrical tolerance for features without individual tolerance indications (eqv ISO 2768-2:1989)

GB/T 1228 High strength bolts with large hexagon head for steel structures (GB/T 1228-2006, ISO 7412:1984, NEQ)

GB/T 1229 High strength large hexagon nuts for steel structures (GB/T 1229-2006, ISO 4775:1984, NEQ)

GB/T 1230 High strength plain washers for steel structures (GB/T 1230-2006, ISO 7416:1984, NEQ)

GB/T 1231 Specifications of high strength bolts with large hexagon head, large hexagon nuts, plain washers for steel structures

GB/T 1801-2009 Geometrical product specifications (GPS) - Limits and fits - Selection of tolerance zones and fits (ISO 1829:1975, MOD)

GB 2893.1 Graphical symbols - Safety colours and safety signs - Part 1: Design principles for safety signs in workplaces and public areas (GB 2893.1-2004, ISO 3864-1:2002, MOD)

GB/T 3323-2005 Radiographic examination of fusion welded joints in metallic materials (EN 1435:1997, MOD)

GB/T 3766 Hydraulic fluid power - General rules relating to systems (GB/T 3766-2001, eqv ISO 4413:1998)

GB/T 3767-1996 Acoustics - Determination of sound power levels of noise sources using sound pressure - Engineering method in an essentially free field over a reflecting plane (eqv ISO 3744:1994)

GB 4053.1 Safety requirements for fixed steel ladders and platform - Part 1: Steel vertical ladders

GB 4053.2 Safety requirements for fixed steel ladders and platform - Part 2: Steel inclined ladders

GB 4053.3 Safety requirements for fixed steel ladders and platform - Part 3: Industrial guardrails and steel platform

GB/T 4323 Pin coupling with elastic sleeve

GB/T 4879 Rustproof packaging

GB/T 4892 Dimensions of rigid rectangular transport packages

GB/T 5014 Elastic pin coupling

GB/T 5015 Gear coupling with pin elastomer

GB 5083 General rules for designing the production facilities in accordance with safety and health requirements

GB/T 5272 Coupling with elastic spider

GB/T 5972 Cranes - Wire ropes - Care, maintenance, installation, examination and discard (GB/T 5972-2009, ISO 4309:2004, IDT)

GB/T 6069 Roller chain coupling

GB 6946 Aluminium-alloy swaged ferrules for steel wire rope

GB 8918 Steel wire ropes for important purposes (GB 8918-2006, ISO 3154:1988, MOD)

GB/T 8923 Rust grades and preparation grades of steel surfaces before application of paints and related products (GB/T 8923-1988, eqv ISO 8501-1:1988)

GB/T 9286 Paints and varnishes - Cross cut test for films (GB/T 9286-1998, eqv ISO 2409:1992)

GB/T 10595-2009 Belt conveyors

GB/T 11345-1989 Method for manual ultrasonic testing and classification of testing results for ferritic steel welds

GB/T 13306 Plates

GB/T 14365 Acoustics - Measurements of sound pressure level emitted by stationary road vehicles (GB/T 14365-1993, neq ISO 5130:1982)

GB/T 14695 Bucket wheel stacker reclaimer - Type and basic parameters

GB/T 20118 Steel wire ropes for general purpose (GB/T 20118-2006, ISO/DIS 2408:2002, MOD)

GB 20426 Emission standard of pollutants for coal industry

GB 50150 Electric equipment installation engineering - Standard for hand-over test of electric equipment

GB 50231 General code for construction and acceptance of mechanical equipment installation engineering

GB 50254 Code for construction and acceptance of low-voltage apparatus - Electric equipment installation engineering

GB 50255 Code for construction and acceptance of power conversion equipment - Electric equipment installation engineering

GBJ 147 Erection works of electrical installations - Code for construction and acceptance of high voltage appliance

GBJ 149 Erection works of electrical installations - Code for construction and acceptance of bus-bar device

GBZ 1 Hygienic standards for the design of industrial enterprises

JB/T 5000.8 Heavy mechanical general techniques and standards - Part 8: Forging

JB/T 6406 Electro-hydraulic drum brakes

JB/T 6502 NGW planetary gear units

JB/T 7021 Drum brake connecting dimensions

JB/T 8849 Mobile equipment for continuous handling of bulk materials - Rules for the design of steel structures (JB/T 8849-2005, ISO 5049-1:1994, MOD)

JGJ 82 Code for design, construction and acceptance of high strength bolt connections of steel structures

3 Technical requirements

3.1 Basic requirements

The design, manufacture and use of stacker reclaimers shall meet the following requirements:

a) Safe and reliable operation and use;

b) Low cost of use;

c) Adaptable to continuous operation;

d) Meet the service life requirements;

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 25 pages — is available in the English PDF.

Referenced standards

Similar standards

Editions of JB/T 4149

EditionTitleRevisionStatus
JB/T 4149-2010Boom-type bucket wheel stacker-reclaimers - Technical requirementscurrent editionCurrent
JB/T 7326-1994Boom-type bucket wheel stacker-reclaimers - Technical requirementsprevious editionSuperseded

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