GB/T 46075.4-2025Acceptance inspection of electron beam welding machines - Part 4: Measurement of welding speed (English PDF)

Foreword

This document is in accordance with the provisions of GB/T 1.1-2020 "Guidelines for standardization work Part 1: Structure and drafting rules for standardization documents" Drafting.

This document is part 4 of GB/T 46075 Acceptance test of electron beam welding machines. GB/T 46075 has been published in the following parts.

--- Part 1: Principles and acceptance conditions;

--- Part 2: Measurement of accelerating voltage characteristics;

--- Part 3: Measurement of electron beam current characteristics;

--- Part 4: Measurement of welding speed;

--- Part 5: Measurement of runout;

--- Part 6: Measurement of beam spot position stability.

This document is modified to adopt ISO 14744-4:2000 "Acceptance testing of electron beam welders — Part 4: Measurement of welding speed".

This document has the following structural adjustments compared to ISO 14744-4:2008.

--- Added a chapter on "Terms and Definitions".

The technical differences between this document and ISO 14744-4:2000 and their reasons are as follows.

--- Changed the content of electrification measurement work (see 4.1);

--- Replaced ISO 14744-1:2008 (see Chapter 6) with the normative reference GB/T 46075.1-2025.

The degree of consistency is modified to facilitate the application of the standard.

The following editorial changes have been made to this document.

--- Change the name of the standard to "Electron beam welding machine acceptance test Part 4: Measurement of welding speed".

Introduction

As a high-precision welding equipment, electron beam welding machine is widely used in high-end manufacturing fields such as aerospace, precision instruments, and nuclear energy equipment.

Core performance parameters (such as acceleration voltage, beam characteristics, welding speed and beam spot stability) directly determine welding quality and process reliability.

GB/T 46075 "Acceptance Test of Electron Beam Welding Machines" aims to standardize the performance evaluation methods and key parameter measurements of electron beam welding machines in my country.

GB/T 46075 has realized the basic principle through hierarchical structure design.

The implementation of this system will standardize the acceptance process of electron beam welding machines and improve the quality of equipment.

GB/T 46075 is intended to consist of the following six parts.

--- Part 1: Principles and acceptance conditions. Clarify the basic principles, general technical conditions and judgment criteria of acceptance inspection, and provide a basis for subsequent specialized inspection.

This trial provides a normative framework.

--- Part 2: Measurement of accelerating voltage characteristics. Specifies the test method for the stability, accuracy and fluctuation range of the accelerating voltage to ensure Controllability of electron beam energy output.

--- Part 3: Measurement of electron beam current characteristics. Establish a test process for beam intensity, dynamic response and ripple factor to ensure welding Consistency of heat input.

--- Part 4: Measurement of welding speed. Quantify the welding speed accuracy through a standardized motion platform and a synchronous signal acquisition system.

Influence on weld formation.

--- Part 5: Measurement of runout accuracy. A detection and evaluation method is proposed for the dynamic positioning error of the electron beam deflection system.

--- Part 6: Measurement of beam spot position stability. By monitoring the amount of beam spot drift, the stability of the equipment in long-term continuous operation is evaluated.

Qualitative.

Electron beam welding machine acceptance inspection Part 4: Measurement of welding speed

1 Scope

This document specifies the process and instrument requirements for measuring welding speed of electron beam welders.

Note. Welding speed is one of the important parameters of electron beam welding. The speed of translation and rotation of the welding machine during welding is checked to determine the speed of the workpiece or Whether the movement of the welding gun during the welding process meets the relevant requirements.

This document applies to the welding speed measurement method for electron beam welding machine acceptance and the measurement and inspection of long-term use welding machines (including but not limited to Periodic inspection).

2 Normative references

The contents of the following documents constitute the essential clauses of this document through normative references in this document.

For referenced documents without a date, only the version corresponding to that date applies to this document; for referenced documents without a date, the latest version (including all amendments) applies to this document.

GB/T 46075.1-2025 Acceptance test of electron beam welding machines Part 1: Principles and acceptance conditions (ISO 14744-1:2008, MOD)

3 Terms and Definitions

There are no terms or definitions that require definition in this document.

4 Measurement (testing) preparation