GB/T 35739-2017Continuous vertical conveyors for unit goods in logistics warehousing and distribution centres (English PDF)
物流仓储配送中心成件物品连续垂直输送机
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Issued by
AQSIQ; SAC
Level / Type
National · Recommended
Issue date
December 29, 2017
Implementation date
July 1, 2018
Scope
GB/T 35739-2017 is the English-translated version of 物流仓储配送中心成件物品连续垂直输送机.
China's national standard for continuous vertical conveyors handling unit loads in warehouses and distribution centres, applied together with Amendment 1 of 2021. It specifies the terms and definitions, the types and basic parameters, the technical requirements, the test methods, the inspection rules and the marking, packaging and transport. A continuous vertical conveyor moves cartons and totes between floors on a chain of carriers that never stops, taking a load at the bottom and delivering it at the top without the batching a lift imposes. That distinction is the whole point: a goods lift moves one load at a time and its throughput is limited by the round trip, whereas a continuous conveyor's throughput is limited only by how closely the carriers follow one another. In a distribution centre sorting thousands of parcels an hour across several floors, that difference decides the building's layout. The requirements concentrate on what happens when a load is taken on or released while everything is still moving, which is where these machines jam and where people get hurt.
Document preview — GB/T 35739-2017
National Standard of the People's Republic of China
- ICS
- 53.08
- Classification
- J83
Issued by: General Administration of Quality Supervision, Inspection and Quarantine; Standardization Administration of the PRC
Contents
- 1 Scope
- 2 Normative references
- 3 Terms and definitions
- 4 Types and basic parameters
- 5 Technical requirements
- 5.1 Working environment conditions
- 5.2 Overall performance
- 5.3 Main parts
- 5.3.3 Lifting transmission mechanism
- 5.3.4 Frame
- 5.3.5 Drive device
- 5.4 Surface coating
- 5.5 Whole machine installation
- 5.6 Safety requirements
- 6 Test methods
- 6.7 Testing of machine installation
- 6.8 Safety performance test
- 7 Inspection rules
- 7.1 Exit-factory inspection
- 7.2 Type inspection
- 8 Marks, packaging, transportation and storage
- 8.2 Packaging
- 8.3 Transportation and storage
- 16 Amendment No. 1 for GB/T 35739-2017 "Continuous vertical conveyor for unit goods in logistics warehousing distribution center"...
Foreword
This document was drafted in accordance with the rules given in GB/T 1.1-2009. This document was proposed by China Machinery Industry Federation. This document shall be under the jurisdiction of National Technical Committee on Logistics Warehousing Equipment of Standardization Administration of China (SAC/TC 499). Main drafting organizations of this document. Zhejiang Damon Technology Co., Ltd., Beijing Hoisting and Transportation Machinery Design and Research Institute. The drafting organizations of this document. Putian Logistics Technology Co., Ltd., Beijing Machinery Industry Automation Research Institute, Shenzhen Kaidongyuan Modern Logistics Co., Ltd., Shanghai Ruifeng Automation System Co., Ltd. Main drafters of this document. Tang Xiaoming, Chen Dixin, Zhou Xiao, Wang Moyang, Peng Bangying, Wu Shuang, Xu Kaibing, Peng Feng. Continuous vertical conveyor for unit goods in logistics warehousing distribution center
1 Scope
China's national standard for continuous vertical conveyors handling unit loads in warehouses and distribution centres, applied together with Amendment 1 of 2021. It specifies the terms and definitions, the types and basic parameters, the technical requirements, the test methods, the inspection rules and the marking, packaging and transport. A continuous vertical conveyor moves cartons and totes between floors on a chain of carriers that never stops, taking a load at the bottom and delivering it at the top without the batching a lift imposes. That distinction is the whole point: a goods lift moves one load at a time and its throughput is limited by the round trip, whereas a continuous conveyor's throughput is limited only by how closely the carriers follow one another. In a distribution centre sorting thousands of parcels an hour across several floors, that difference decides the building's layout. The requirements concentrate on what happens when a load is taken on or released while everything is still moving, which is where these machines jam and where people get hurt.
This document specifies the terms, types, basic parameters, technical requirements, test methods, inspection rules, marks, packaging, transportation and storage for continuous vertical conveyor for unit goods. This Standard applies to the conveyors that convey the unit goods in layers along the vertical direction (hereinafter referred to as "conveyors"). Other continuous vertical conveyors can use this Standard as reference.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB/T 191, Packaging and storage marks
GB/T 700-2006, Carbon structural steels
GB/T 755, Rotating electrical machines - Rating and performance
GB/T 1243, Short-pitch transmission precision roller and bush chains, attachments and associated chain sprockets
GB/T 4942.1-2006, Degrees of protection provided by the integral design of rotating electrical machines (IP code) - Classification
GB 5226.1-2008, Electrical safety of machinery - Electrical equipment of machines - Part
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1 unit goods A single regular item that can be conveyed or a single conveyed item formed in a container.
3.2 carrying device A device capable of carrying an item and operating with a lift traction part.
3.4 conveying rate The number of pieces conveyed in a unit time.
4 Types and basic parameters
4.1 Types Conveyors are divided into type Z, type C, type E according to the conveying method, as shown in Figure 1.
4.2.1 Conveying speed The conveying speed shall preferably use the values specified in Table 1.
4.2.2 Width of carrying device The width of the carrying device shall preferably be the value specified in Table 2.
5.1 Working environment conditions
5.1.1 The working environment temperature is -5°C~+40°C.
5.1.2 The altitude of installation and use site shall not exceed 1000m. When it exceeds 1000m, the capacity of the motor shall be verified according to the provisions of GB/T 755.
5.2 Overall performance
5.2.1 The conveyor shall run smoothly without abnormal noise.
5.2.2 When the conveyor is running, there shall be no jamming and falling of goods.
5.2.3 The connection point between the carrying device and the lifting traction part in the vertical lifting section shall be in a horizontal state. There is no obvious concave phenomenon in the middle when loading.
5.3 Main parts
5.3.1 Traction part When metal chains are used as traction parts, the chains shall meet the requirements of GB/T 1243.
5.3.2 Carrying device The mechanical properties of the material for the carrying device shall not be lower than Q235A specified in GB/T 700-2006 and 6061 specified in GB/T 6892-2015.
5.3.4 Frame
5.3.4.1 The mechanical properties of the materials such as frame columns, beams and diagonal braces shall not be lower than Q235A specified in GB/T 700-2006.
5.3.5 Drive device
5.3.5.1 The drive device shall run smoothly without crawling. The reducer shall have no oil leakage.
5.3.5.2 The protection level of the motor shall not be lower than the IP54 specified in GB/T 4942.1-2006.
5.4 Surface coating
5.4.1 Before painting, the structural parts shall be de-rusted. The processing level shall meet the requirements of level and level St3 in GB/T 8923.1-2011.
5.5 Whole machine installation
5.5.1 After the whole machine is assembled, the levelness of the carrying device shall not be greater than 3mm.
5.5.4 When the whole machine is assembled, the horizontality e of the frame beam shall not be greater than 3mm. See Figure 4.
5.6 Safety requirements
5.6.1 Set up safety warning signs such as "Danger, Warning and Attention" at the obvious position of the conveyor.
5.6.5 A cargo drop detection device shall be installed in the conveyor.
5.6.6 The motor shall be a brake motor with overload, overheating and overcurrent protection.
5.6.7 The conveyor shall be equipped with sound and light alarm devices. They shall comply with the provisions of
10.3 Indicator lights and displays in GB 5226.1-2008.
6 Test methods
6.1 Visual inspection Visually inspect whether the safety warning signs, entrance and exit protection devices, transmission protection devices, outer protection facilities, chain guides, and the interface between the guide rails meet the requirements.
6.2 Level state testing of carrying device Check whether the connection point between the carrying device and the traction part is in a horizontal state. Use a laser level to measure whether the carrying device and the corresponding link of the connecting chain are the same height.
6.5 Noise measurement When the conveyor is running at rated speed with no load, take 4 points from 1m at the exit and entrance to the direction of the conveyor. See Figure
5.Use gear A reading of the sound level meter to test the noise of each point. During the test, except for impulse sound peaks, according to the noise measurement value of each point, calculate the average sound pressure level noise.
6.6 Testing of coating adhesion The measurement method for paint film adhesion shall comply with the provisions of
6.7 Testing of machine installation
6.7.1 Verticality measurement of column Check frame mounting verticality. Use a plumb and a ruler to detect the vertical deviation of the column of the frame as shown in Figure 2.
6.8 Safety performance test
6.8.1 Shape detection device test When the conveyor is running, block the ultra-wide, ultra-long and ultra-high detection devices. The conveyor shall stop running immediately. The sound and light alarm device shall alarm.
6.8.5 Emergency stop switch test When pressing the emergency stop button, the main power supply of the conveyor shall be cut off in time.
6.8.6 Insulation resistance test For the grounding insulation resistance of the conveyor, use a 500V megohmmeter to respectively measure the insulation resistance of each mechanism to the ground.
7.1 Exit-factory inspection
7.1.1 Each conveyor shall be inspected before leaving the factory. Only after passing the inspection (including the inspection items specially required by user) can they leave the factory.
7.2 Type inspection
7.2.1 Type inspection shall be carried out in one of the following situations.
7.2.2 Type inspection items are shown in Table 6.
8 Marks, packaging, transportation and storage
8.1 Marks Signage shall be fixed at a prominent position on the conveyor. The signage shall comply with the provisions of GB/T 13306, and at least indicate the following contents.
8.2 Packaging
8.2.1 Conveyor packaging shall comply with the provisions of GB/T 13384.
8.2.2 The graphic signs of packaging and storage shall comply with the relevant provisions of GB/T 191.
8.2.3 Anti-rust measures shall be taken for the exposed machined surface.
8.3 Transportation and storage
8.3.1 Each package of the conveyor shall be bundled firmly. Rainproof measures shall be taken.
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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 22 pages — is available in the English PDF.
Referenced standards
Normative references
- GB/T 191Graphical symbols marking for handling and storage of packages
- GB/T 700-2006Carbon structural steels
GB/T 755 · GB/T 1243 · GB/T 4942.1-2006 · GB 5226.1-2008
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