GB/T 33960-2017Aluminum and aluminum alloy welding wires for pressure vessel (English PDF)
压力容器焊接用铝及铝合金线材
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Issued by
SAMR; SAC
Level / Type
National · Recommended
Issue date
July 12, 2017
Implementation date
April 1, 2018
Scope
GB/T 33960-2017 is the English-translated version of 压力容器焊接用铝及铝合金线材.
GB/T 33960-2017 is the Chinese national product standard for the aluminium and aluminium alloy welding wires used on pressure vessels, and it applies to the wires for welding aluminium vessels such as medium and low pressure tank bodies, tower bodies and box bodies.
It fixes the requirements, the test methods, the inspection rules, the traceability, the marks, packaging, transport and storage, and the quality certificate. Table 2 gives the chemical composition of the 1188, 5183A and 5356A wires, while the other designations follow GB/T 3190.
Welding performance is checked by the X ray flaw detection of deposited metal in Annex B and by the plate stack welding test in Annex C. Wires are vacuum packed and stored at not more than 60% humidity. It was issued on 12 July 2017 and has applied since 1 April 2018.
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Document preview — GB/T 33960-2017
National Standard of the People's Republic of China
- ICS
- 77.150.10
- Classification
- H 61
Issued by: State Administration for Market Regulation; Standardization Administration of the PRC
Contents
- Foreword3
- 1 Scope4
- 2 Normative references4
- 3 Requirements5
- 4 Test methods9
- 5 Inspection rules10
- 6 Traceability12
- 7 Marks, packaging, transport, storage and quality certificate12
- 8 Contents of order sheet (or contract)13
- Annex A (informative) Matching relationship between wires and aluminum alloy material that requires welding15
- Annex B (normative) Test method for deposited metal X-ray flaw-detection16
- Annex C (normative) Test method for plate stack welding19
1 Scope
This Standard specifies requirements, test methods, inspection rules, traceability and marks, packaging, transport, storage as well as quality certificate and contents of order sheet (or contract) of aluminum and aluminum alloy welding wires for pressure vessel.
This Standard is applicable to aluminum alloy wires for welding of aluminum vessel such as medium- and low-pressure tank body, tower body, box body (hereinafter referred to as wires).
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
GB/T 3190, Wrought aluminum and aluminum alloy - Chemical composition
GB/T 3199, Wrought aluminum and aluminum alloy products - Packing, marking, transporting and storing
GB/T 3880.1, Wrought aluminum and aluminum alloy plates, sheets and strips for general engineering - Part 1: Technical conditions of delivery
GB/T 7999, Optical emission spectrometric analysis method of aluminum and aluminum alloys
GB/T 8170, Rules of rounding off for numerical values & expression and judgement of limiting values
GB/T 16672, Welds-Working positions - Definitions of angles of slope and rotation
GB/T 17432, Methods for sampling for analyzing the chemical composition of wrought aluminum and aluminum alloys
GB/T 20975 (all parts), Methods for Chemical Analysis of Aluminum and Aluminum Alloys
3 Requirements
Coil wire of which designation is 5356, diameter is 1.60 mm, mass per box is 7 kg, is marked as: Coil wire GB/T 33960 5356-Phi1.6-7
Example 2: Straight wire of which designation is 5356, diameter is 1.60 mm, length is 1000 mm, mass per box is 5 kg, is marked as: Straight wire GB/T 33960 5356-Phi1.6×1000-5
Example 3: Hollow coil wire of which designation is 5356, diameter is 3.20 mm, mass per box is 8 kg, is marked as: Hollow coil wire GB/T 33960 5356-Phi3.2-8
3.2 Chemical composition
Chemical compositions of 1188, 5183A, 5356A wires shall comply with provisions of Table 2. Chemical composition of wires of other designations shall comply with provisions of GB/T 3190. When there are special requirements for mass fraction of other impurity elements, they shall be indicated in order sheet (or contract) after agreed by supplier and purchaser via negotiation.
4 Test methods
4.3 Welding performance
Test method for deposited metal X-ray flaw-detection of coil wire and hollow coil wire is in accordance with Annex B. Test method for plate stack welding of straight wire shall be in accordance with Annex C.
4.4 Appearance quality
Visually inspect or use 20-times magnifying glass to check wire's appearance quality. In arbitration, use 20-times magnifying glass.
4.5 Wire coil
Use measuring tool that can guarantee corresponding precision to measure size deviation of wire coil. Visually inspect other items.
4.6 Coiling requirements
Coiling requirements shall be visually inspected. When necessary, use measuring tool of corresponding precision to measure.
5 Inspection rules
5.1 Inspection and acceptance
5.1.1 Wires shall be inspected by supplier to ensure wire quality comply with provisions of this Standard and order sheet (or contract). Fill in quality certificate.
5.1.2 Purchaser inspect received wires according to provisions of this Standard.
When inspection results fail to meet this Standard or order sheet (or contract), it shall propose to supplier in written form. It shall be solved by supplier and purchaser via negotiation. Objection about appearance quality or size deviation shall be proposed within one month since wires are received. Objection about other performance shall be proposed within three months since wires are received. When arbitration is required, it shall be entrusted to a third organization that is recognized by both parties to conduct arbitration. Conduct sampling together at purchaser's site.
5.2 Batching
Wires shall be submitted for acceptance in batches. Each batch shall be composed by wires of same designation, of same melting time and of same dimensions. Batch weight is not limited.
after being agreed by supplier and purchaser, this batch of wires shall be inspected by supplier box by box (roll). The product inspected as accepted shall be delivered.
5.6.4 When appearance quality of any wire fails, this box (roll) of wires shall be rejected. But after being agreed by supplier and purchaser, this batch of wires shall be inspected by supplier box by box (roll). The product inspected as accepted shall be delivered.
5.6.5 When any wire coil fails, this batch shall be rejected. But after being agreed by supplier and purchaser, this batch of wires shall be inspected by supplier box by box. The product inspected as accepted shall be delivered.
5.6.6 When coiling requirements fail, this box (roll) shall be rejected.
6 Traceability
6.1 Supplier shall ensure production, inspection or test, delivery into warehouse of any batch of wires, any wire traceable. Ensure that wire mark can be traced back to raw data of wire manufacturing and inspection.
6.2 Supplier shall make safekeeping of various raw records for future reference. The shelf life is not less than 3 years.
7 Marks, packaging, transport, storage and quality certificate
7.1 Marks
7.1.1 Product marks
Print following marks (or stick labels) on outer packaging of wires that are inspected as accepted, indicating:
a) designation;
b) dimensions;
c) reference to this Standard;
d) certification mark;
e) product's melting time number, lot number;
f) inspection seal of supplier's quality inspection department (or signature or seal of quality inspection personnel);
g) use permanent mark to mark wire's alloy designation on end of each straight wire.
7.1.2 Packaging box marks
Packing box marks of wires shall comply with provisions of GB/T 3199.
7.2 Packaging, transport, storage
Use aluminum foil vacuum packaging or plastic bag vacuum packaging to pack wires first. Then load into paper packaging boxes. Condition for storage is: humidity is not greater than 60%. Or packaging is according to the one agreed by supplier and purchaser. Other packaging, transport, storage requirements are in accordance with GB/T 3199.
7.3 Quality certificate
Each batch of wires shall be attached with product quality certificate, indicating:
a) supplier's name;
b) product's name;
c) designation and dimensions;
d) lot number;
e) melting time number;
f) net weight, or number of boxes, pieces;
g) reference to this Standard;
h) certification mark;
i) inspection results of each analysis item and inspection seal of supplier's quality inspection department (or inspection mark);
j) packaging date (or exit-factory date);
k) period of use (indicating that immediately use after it is unsealed; use within one year in sealed state).
8 Contents of order sheet (or contract)
Order sheet (or contract) to order wires listed in this Standard shall contain the […]
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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 19 pages — is available in the English PDF.
Referenced standards
Normative references
- GB/T 3190Chemical composition of wrought aluminium and aluminium alloys
- GB/T 3199Packing, marking, transport and storage of wrought aluminium and aluminium alloy products
- GB/T 3880.1Wrought aluminium and aluminium alloy plates, sheets and strips for general engineering - Part 1: Technical conditions of delivery
- GB/T 7999Photoelectric direct reading atomic emission spectrometric analysis of aluminium and aluminium alloys
- GB/T 8170Rules of rounding off for numerical values & expression and judgement of limiting values
- GB/T 16672Welds. Working positions. Definitionsof angles of slope and rotation
GB/T 20975
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Related Standards
GB/T 16672-1996 — Welds. Working positions. Definitionsof angles of slope and rotation
GB/T 17432-2012 — Methods of sampling for analyzing the chemical composition of wrought aluminum and aluminum alloys
GB/T 20975.1-2018 — Methods for chemical analysis of aluminium and aluminium alloys—Part 1: Determination of mercury content
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