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GB/T 21412.10-2019Petroleum and natural gas industries -- Design and operation of subsea production systems -- Part 10: Specification for bonded flexible pipe (English PDF)

石油天然气工业 水下生产系统的设计和操作 第10部分:粘接性挠性管规格书

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Issued by

State Administration for Market Regulation, China National Standardization Administration

Level / Type

National · Recommended

Issue date

March 25, 2019

Implementation date

October 1, 2019

Scope

GB/T 21412.10-2019 is the English-translated version of 石油天然气工业 水下生产系统的设计和操作 第10部分:粘接性挠性管规格书.

GB/T 21412.10-2019 is the Chinese national specification for bonded flexible pipe used in subsea production systems, covering the whole assembly: the pipe body and the end fittings at both ends.

It sets the functional and design requirements, the materials and their qualification, the manufacturing requirements from skeleton layer and composite calendering to elastomer winding, armour, insulation, end fittings and curing, the documentation, the factory acceptance tests and the marking and packaging.

It applies to static and dynamic pipe for flowlines, risers, jumpers and offshore loading hoses carrying oil, gas, water or injection chemicals in sweet and sour service, at design pressures of 1.5 MPa and above.

Kill and choke lines and non-bonded flexible pipe are excluded. This Part 10 of GB/T 21412 modifies ISO 13628-10:2005, was issued on 25 March 2019 and has applied since 1 October 2019.

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Document preview — GB/T 21412.10-2019

National Standard of the People's Republic of China

ICS
75.180.10
Classification
E 94

Issued by: State Administration for Market Regulation, China National Standardization Administration

Contents

  • Foreword
  • Introduction
  • 1 Scope
  • 2 Normative references
  • 3 Terms, definitions and abbreviations
  • 3.1 Terms and Definitions
  • 3.2 Abbreviations
  • 4 functional requirements
  • 4.1 Overview
  • 4.2 General requirements
  • 4.3 Overall design parameters
  • 4.4 Internal fluid parameters
  • 4.5 External Environment
  • 4.6 System Requirements
  • 5 Design Requirements
  • 5.1 Load and load effects
  • 5.2 Flexible pipe design method
  • 5.3 Flexible pipe structure design
  • 5.4 System Design Requirements
  • 6 Material
  • 6.1 Material Requirements
  • 6.2 Assessment requirements
  • 6.3 Quality Assurance Requirements
  • 7 Manufacturing requirements
  • 7.1 Warranty Requirements
  • 7.2 skeleton layer
  • 7.3 Composite preparation and calendering
  • 7.4 Elastic material winding
  • 7.5 Strengthening the armor layer
  • 7.6 Insulation
  • 7.7 End fittings
  • 7.8 Curing Process
  • 7.9 Special Process
  • 7.10 Manufacturing tolerances
  • 7.11 Repair
  • 8 Document
  • 8.1 Overview
  • 8.2 Design basis
  • 8.3 Design Load Report
  • 8.4 Design Report
  • 8.5 Manufacturing Quality Plan
  • 8.6 Manufacturing Specification
  • 8.7 Completion Document
  • 8.8 Operation Manual
  • 9 Factory accepted test
  • 9.1 Overview
  • 9.2 Path test
  • 9.3 Hydraulic test
  • 9.4 Electrical continuity and resistance test
  • 9.5 Kerosene test
  • 9.6 Vacuum test
  • 10 signs and packaging
  • 10.1 Sign
  • 10.2 Packing
  • Appendix A (informative) Procurement Guide
  • Appendix B (informative) Bending stiffeners and bend limiters
  • Reference

Foreword

GB/T 21412 "Design and Operation of Underwater Production System for Oil and Gas Industry" is divided into 15 parts.

--- Part 1. General requirements and recommended practices;

--- Part 2. Flexible pipe systems for subsea and offshore;

--- Part 3. Over-the-out pipe (TFL) system;

--- Part 4. Underwater wellhead installations and tree equipment;

--- Part 5. Underwater umbilical cable;

---Part 6. Underwater production control system;

--- Part 7. Completion or workover riser system;

--- Part 8. Underwater robot (ROV) interface for underwater production systems;

---Part 9. Remote operation tool (ROT) maintenance system;

---Part 10. Adhesive flexible pipe specifications;

--- Part 11. Recommended practices for flexible pipe systems;

--- Part 12. Dynamic production riser;

--- Part 13. Remote operation tools and interfaces for underwater production systems;

--- Part 14. Underwater high integrity pressure protection system;

--- Part 15. Underwater structures and manifolds.

This part is the 10th part of GB/T 21412.

This part is drafted in accordance with the rules given in GB/T 1.1-2009.

This section uses the redrafting method to modify the design and operation of the ISO 13628-10:2005 "oil and gas industry underwater production system." Part 10. Adhesive flexible pipe specifications.

The technical differences between this part and ISO 13628-10:2005 are as follows.

--- Revised the "scope" representation, consistent with the requirements of GB/T 1.1.

---About the normative reference documents, this part has made technical adjustments to adapt to China's technical conditions, adjustments The situation is reflected in Chapter 2, "Regulatory Citations", and the specific adjustments are as follows.

- Replace ISO 6892 with GB/T 228.1.1 modified to international standards.

- Replace ISO 6508-1 with GB/T 230.1 modified to international standards.

- Replace ISO 6506-1 with GB/T 231.1 modified to international standards.

- Replace ISO 37 with GB/T 528 equivalent to the international standard.

- Replace ISO 36 with GB/T 532 equivalent to international standards.

- Replaced ISO 2781 with GB/T 533, which is equivalent to the international standard.

- Replace ISO 75 (all parts) with GB/T 1634 (all parts) equivalent to international standards, two standard departments The degree of consistency between the points is as follows.

GB/T 1634.1-2004 Determination of deformation temperature of plastics - Part 1: General test methods (ISO 75-1:2003, IDT);

GB/T 1634.2-2004 Determination of deformation temperature of plastics - Part 2: Plastics, hard rubber and long fibres Dimensional reinforced composites (ISO 75-2:2003, IDT);

Plastics -- Determination of deformation temperature of plastics - Part 3: High-strength thermosetting laminates Material (ISO 75-3:2003, IDT).

- Replace ISO 1817 with GB/T 1690 modified to international standards.

- Replaced ISO 4647:1982 with GB/T 2942 modified to international standards.

- Replace ISO 868 with GB/T 2411, which is not equivalent to the international standard.

- Replace ISO 1431-1:2004 with GB/T 7762, which is equivalent to the international standard.

- Replace ISO 4649 with GB/T 9867, which is equivalent to the international standard.

- Replace ISO 34-2 with GB/T 12829, which is equivalent to the international standard.

- Replace ISO 812 with GB/T 15256, which is equivalent to the international standard.

- Replace ISO 10474 with GB/T 18253, which is not equivalent to the international standard.

- Replace ISO 15156 (all parts) with GB/T 20972 (all parts) modified to international standards, two standards The degree of consistency between the parts is as follows.

- GB/T 20972.1-2007 Oil and gas industry oil and gas mining for materials containing hydrogen sulfide environment Part 1: General principles for the selection of crack-resistant materials (ISO 15156-1:2001, IDT);

- GB/T 20972.2-2008 Oil and gas industry oil and gas mining for materials containing hydrogen sulfide environment Part 2: anti-cracking carbon steel, low alloy steel and cast iron (ISO 15156-2:2003, MOD);

- GB/T 20972.3-2008 Oil and gas industry oil and gas mining for materials containing hydrogen sulfide environment Part 3: Anti-cracking corrosion resistant alloys and other alloys (ISO 15156-3:2003, MOD).

- Replace ISO 13628-4 with GB/T 21412.4 equivalent to the international standard.

- Replace ISO 10423 with GB/T 22513 modified to international standards.

- Replaced ISO 16120-1 with GB/T 24242.1 modified to international standards.

For ease of use, the following editorial changes have been made to this section.

--- Removed Appendix C of ISO 13628-10:2005.

--- Use our legal measurement unit instead of the English unit of measurement.

Introduction

According to the specific situation of our country, we use our data and quantitative calculation methods.

The measurement unit is mainly based on the legal measurement unit in China, that is, the value of the legal measurement unit in China is in the front, and the corresponding value of the English unit is included in the subsequent within the number. In order to not change the original standard formula, the shape characteristics, constants and coefficients of the curve, the original units are still in English, and the English units are still used.

1 Scope

This part of GB/T 21412 specifies the technical requirements for the design and manufacture of adhesive flexible tubes in terms of safety, size and function. See Figure 1 for an illustration of the adhesive flexible tube.

Minimum requirements for design, material selection, manufacturing, testing, marking and packaging of adhesive flexible tubes see the specifications and standards that have been used. Guidelines for flexible tubes and accessory parts can be found in APIRP17B.

This section applies to the assembly of adhesive flexible tubing, including flexible tubing and end fitting assembly at both ends.

This section applies to flexible pipes of non-metallic reinforcing layers, although it cannot be completely solved in its specific and unique technical problems.

This section applies to bonded flexible tubes containing materials and layered structures covered by ISO 13628-2.

This section applies to both sweet and acidic media, including external delivery and infusion applications. The medium being transported includes oil, gas, water and chemical injection.

This section applies to static and dynamic flexible pipes used in oil pipes, risers, jumpers and offshore loading and unloading hoses. This section applies to design pressure Flexible pipes with a force greater than or equal to 1.5 MPa (15 bar) are also suitable for flexible pipes of low design pressure, although no design requirements for these flexible pipes are specified.

The guidelines for these flexible tubes can be performed with reference to OCIMF.

This section applies to piling hammers, torches for gas supply, water supply and jets, although it does not address these needs. Special technology.

This section does not apply to flexible pipes used in kill and choke pipes. The application of killing and choke pipes can be referred to APISpec16C Guidelines.

This section does not apply to non-adhesive flexible tubes. Non-adhesive flexible pipe guidelines can be found in ISO 13628-2.

......
This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 58 pages — is available in the English PDF.

Referenced standards

Normative references

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