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GB/T 18501.8107-2026Connectors for electrical and electronic equipment - Product requirements - Part 8-107: Power connectors - Detail specification for 2P 200 A, 1 000 V power plus 2P 5 A, 50 V signal rectangular housing shielded connectors with IP65/IP68 degree of protection when (English PDF)

电子和电气设备用连接器 产品要求 第8-107部分:电源连接器 2芯200 A、1000 V功率加2芯5 A、50 V信号插合锁紧时IP65/IP68防护等级未插合时IPXXB防护等级矩形外壳屏蔽连接器详细规范

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Issued by

State Administration for Market Regulation

Level / Type

National · Recommended

Issue date

July 30, 2026

Implementation date

February 1, 2027

Scope

GB/T 18501.8107-2026 is the English-translated version of 电子和电气设备用连接器 产品要求 第8-107部分:电源连接器 2芯200 A、1000 V功率加2芯5 A、50 V信号插合锁紧时IP65/IP68防护等级未插合时IPXXB防护等级矩形外壳屏蔽连接器详细规范.

GB/T 18501.8107-2026 — This document specifies the external dimensions and interface size of rectangular connector plugs and sockets (hereinafter referred to as "connectors") for electronic and electrical equipment.

This document specifies the dimensions, technical parameters, performance requirements, and test methods for connectors.

The connectors described in this document have the following characteristics. ---2-core power contact plus 2-core signal contact; ---The plastic housing is equipped with a locking mechanism and has 4 buttons; ---The rated current of the power section is.200A, and the rated voltage is DC 1000V; ---The rated current of the signal section is 5A, and the rated voltage is DC 50V; ---Each power contact is equipped with a corresponding shielding component to achieve individual shielding; The connectors specified in this document are for Class II equipment; therefore, the connectors do not have grounding contacts.

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Document preview — GB/T 18501.8107-2026

National Standard of the People's Republic of China

ICS
31.220.10
Classification
L 23

Issued by: State Administration for Market Regulation

Contents

  • Preface
  • Introduction
  • 1 Scope
  • 2 Normative References
  • 3 Terms and Definitions 5.
  • 4 Technical Information 5.
  • 4.1 Recommended Termination Methods
  • 4.1.1 Overview
  • 4.2 Ratings and Characteristics
  • 4.3 System Level
  • 4.3.1 Performance Level
  • 4.3.2 Compatibility Level
  • 4.4 Climate Category
  • 4.5 Clearances and Creepage Distances
  • 4.6 Current carrying capacity
  • 4.7 Label
  • 5 Size
  • 5.1 General Rules
  • 5.2 Axonometric Drawings and General Features
  • 5.2.1 Socket isometric drawing
  • 5.2.2 Plug isometric drawing
  • 5.3 Interlocking Information
  • 5.3.1 General Rules
  • 5.3.2 Perpendicular direction of the mating direction
  • 5.3.3 Inclined
  • 5.4 Socket
  • 5.4.1 General Rules
  • 5.4.3 Termination Method
  • 5.5 Plug
  • 5.5.1 Overview
  • 5.5.2 Dimension
  • 5.5.3 Termination Method
  • 5.6 Appendix
  • 5.7 Installation Information
  • 5.8 Standard Specification
  • 5.8.1 Overview
  • 5.8.2 Dimensional standards and holding force standards
  • 6 Technical Characteristics
  • 6.1 Climate Category
  • 6.2 Electrical Characteristics
  • 6.2.1 Clearance and creepage distance
  • 6.2.2 Withstand voltage
  • 6.2.3 Contact resistance
  • 6.2.4 Electrical continuity and shielding effectiveness of the enclosure
  • 6.2.5 Insulation resistance
  • 6.2.6 Current carrying capacity
  • 6.3 Mechanical Properties
  • 6.3.1 Machine Operation
  • 6.3.2 Effectiveness of Connector Connection Device
  • 6.3.3 Measurement of holding force (elastic contact element)
  • 6.3.4 Meshing and Separation Forces
  • 6.3.5 Fixation of Contacts in Insulating Mounting Plate
  • 6.3.6 Positioning Method
  • 6.4 Dynamic stress test
  • 6.4.1 Vibration (Sine)
  • 6.4.2 Impact
  • 6.4.3 Repeated Free Falls
  • 6.4.4 Enclosure protection rating
  • 6.4.5 Finished product glow wire flame retardant test
  • 6.5 Climate Experiment
  • 6.5.1 Steady-state humid heat
  • 6.5.2 Rapid Temperature Changes
  • 6.5.3 Salt spray corrosion
  • 6.5.4 High Temperature
  • 6.5.5 Low temperature
  • 6.6 Environmental Factors
  • 6.6.1 Identification of Insulating Materials (Plastics)
  • 6.6.2 Material Design and Use
  • 7 Experiment
  • 7.1 General Rules
  • 7.2 Test Summary Table
  • 7.2.1 List of Basic (Minimum) Tests
  • 7.2.2 Summary of Comprehensive Tests
  • 7.3 Test Procedures and Measurement Methods
  • 7.4 Pretreatment
  • 7.5 Wiring and Installation of Test Samples
  • 7.5.1 Wiring
  • 7.5.2 Installation
  • References

Foreword

This document complies with the provisions of GB/T 1.1-2020 "Standardization Work Guidelines Part 1: Structure and Drafting Rules of Standardization Documents".

Drafting.

This document is Part 8-107 of GB/T 18501.GB/T 18501 has already published the following parts.

---Connectors for DC and low-frequency analog and digital high-speed data processing equipment with quality assessment - Part 1: General Specification (GB/T 18501.1-2001);

---Connectors for DC and low-frequency analog and digital high-speed data processing equipment - Part 2: Quality-qualified circular connectors Standard (GB/T 18501.2-2001);

---Product Requirements for Connectors for Electronic and Electrical Equipment Part 8-100.Power Connectors 2-pin and 3-pin 20A Power Capacitors Detailed Specification for 2-Pin Signal Plastic-Shelled Shielded Connector (GB/T 18501.8100-2025);

---Product Requirements for Connectors for Electronic and Electrical Equipment Part 8-101.Power Connectors 2-pin, 3-pin 40A Power+ Detailed Specification for 2-Pin Signal Plastic-Shelled Shielded Connector (GB/T 18501.8101-2025);

---Product Requirements for Connectors for Electronic and Electrical Equipment Part 8-107.Power Connectors 2-pin.200A, 1000V Power

---Product Requirements for Connectors for Electronic and Electrical Equipment Part 8-108.Power Connectors 2-pin 250A, 1000V Power Detailed Specification for Shielded Connectors (GB/T 18501.8108-2026);

Detailed specifications for shielded connectors (GB/T 18501.8109-2026).

This document is equivalent to IEC 61076-8-107:2023 "Connectors for electronic and electrical equipment - Product requirements - Part 8-107.Electrical" Detailed specifications for shielded rectangular shell connectors with protection rating.

The following minimal editorial changes have been made to this document.

---Change "200A, 1000V" to "200A, 1000V power" and "5A, 50V" to "5A, 50V signal" in the standard name;

---Add a note to Chapter 1;

---The withstand voltage of "4kV" in section 4.2 is corrected to "3.31kV";

---The phrase "The dimensions of key 1 and key 2 are shown in Tables 6 and 7 respectively" in section 5.5.2 is corrected to "Key 1 and key 2, key 3 and key..." the dimensions of 4 are shown in Tables 6 and 7 respectively;

---Correct the test conditions "number of trials. 50" in Table 14 for BP3 and BP7 to "number of trials. 250";

---Correct the test condition "Time. 240h" in Table 21 to "Time. 96h";

---References have been added.

Please note that some content in this document may involve patents. The issuing organization of this document assumes no responsibility for identifying patents.

This document was proposed and is under the jurisdiction of the National Technical Committee on Standardization of Electromechanical Components for Electronic Equipment (SAC/TC166).

1 Scope

This document specifies the external dimensions and interface size of rectangular connector plugs and sockets (hereinafter referred to as "connectors") for electronic and electrical equipment.

This document specifies the dimensions, technical parameters, performance requirements, and test methods for connectors. The connectors described in this document have the following characteristics.

---2-core power contact plus 2-core signal contact;

---The plastic housing is equipped with a locking mechanism and has 4 buttons;

---The rated current of the power section is.200A, and the rated voltage is DC 1000V;

---The rated current of the signal section is 5A, and the rated voltage is DC 50V;

---Each power contact is equipped with a corresponding shielding component to achieve individual shielding;

The connectors specified in this document are for Class II equipment; therefore, the connectors do not have grounding contacts.

2 Normative references

The contents of the following documents, through normative references within the text, constitute essential provisions of this document. Dated citations are not included.

For references to documents, only the version corresponding to that date applies to this document; for undated references, the latest version (including all amendments) applies.

This document.

GB/T 3956-2008 Conductors of cables (IEC 60228:2004, IDT) GB/T 4208-2017 Degrees of protection provided by enclosures (IP code) (IEC 60529:2013, IDT) GB/T 4210-2015 Electrical Terminology - Electromechanical Components for Electronic Equipment (IEC 60050-581:2008, IDT) GB/T 23686-2022 Environmentally Aware Design Principles, Requirements and Guidelines (IEC 62430:2019, MOD) Note. There are no technical differences between the content referenced in GB/T 23686-2022 and the content referenced in IEC 62430:2019.

ISO 6508-1:2023 Metallic materials – Rockwell hardness test – Part 1: Test methods hardnesstest-Part 1: Testmethod)

Note 1.GB/T 230.1-2018 Metallic materials – Rockwell hardness test – Part 1: Test method (ISO 6508-1:2016, MOD)

Note 2.There are no technical differences between the content referenced in ISO 6508-1:2023 and the content referenced in ISO 6508-1:2016.

ISO 21920-1:2021 Product Geometry Specification (GPS) Surface Texture. Profile Part 1: Indication of Surface Texture [Ge-ture] guidance) Note. GB/T 2421-2020 Overview and Guidelines for Environmental Testing (IEC 60068-1:2013, IDT)

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 29 pages — is available in the English PDF.

Referenced standards

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