GB 8954-2016Hygienic specifications of vinegar factory (English PDF)
食品安全国家标准 食醋生产卫生规范
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Issued by
National Health and Family Planning Commission People's Republic of China
Level / Type
National · Mandatory
Issue date
December 23, 2016
Implementation date
June 23, 2017
Scope
GB 8954-2016 is the English-translated version of 食品安全国家标准 食醋生产卫生规范.
GB 8954-2016 — This standard specifies the basic vinegar production process, raw material procurement, processing, packaging, storage and transportation and other aspects of the premises, facilities, personnel Requirements and management guidelines. This standard applies to the production of vinegar.
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Document preview — GB 8954-2016
National Standard of the People's Republic of China
- Classification
- C 53
- Replacing
- GB 8954-1988
Issued by: National Health and Family Planning Commission People's Republic of China
Contents
- Foreword
- 1 Scope
- 2 Terms and definitions
- 2.1 Vinegar
- 3 Site and the factory environment
- 4 Factories and workshops
- 4.1 Design and layout
- 4.2 Building internal structure and materials
- 5.1 Facilities
- 5.2 Equipment
- 6 Health Management
- 6.2 Plant and Facilities Management Health
- 6.3 Health personnel management and food processing hygiene requirements
- 6.4 Pest Control
- 6.5 Wastes and by-products processing
- 6.6 Overalls Management
- 7 Food ingredients, food additives and food-related products
- 7.1 General requirements
- 7.2 Food ingredients
- 7.3 Food Additives
- 8.1 Product contamination risk control
- 8.2 Biofouling control
- 8.3 Chemical pollution control
- 8.4 Physical pollution control
- 8.5 Packaging
- 9 Inspection
- 10 Product storage and transportation
- 11 Product Recall Management
- 12 Training
- 13 Management systems and personnel
- 14 Records and document management
Foreword
This standard replaces GB 8954-1988 "vinegar plant health norms." this standard compared with GB 8954-1988, the main changes are as follows.
--- Standard name was changed to "national food safety standards of vinegar production of sanitary norms";
--- Modify the standard structure;
--- Increasing the terms and definitions;
--- Increased raw material purchasing, inspection, storage and transportation requirements, product traceability and recall, records and documents;
--- Added Appendix A "vinegar production process of microbial monitoring program guide";
--- Added Appendix B "from culture strains health requirements." National Food Safety Standard Vinegar production of sanitary norms
1 Scope
This standard specifies the basic vinegar production process, raw material procurement, processing, packaging, storage and transportation and other aspects of the premises, facilities, personnel Requirements and management guidelines.
This standard applies to the production of vinegar.
2 Terms and definitions
GB 14881-2013 The terms and definitions apply to this standard.
2.1 Vinegar
Alone or in combination of various materials containing starch, sugar or alcohol consumption, by microbial fermentation brewed liquid acidic condiment.
3 Site and the factory environment
Shall comply with the relevant provisions of GB 14881-2013 in Chapter 3.
4 Factories and workshops
4.1 Design and layout
4.1.1 should be consistent with GB 14881-2013 4.1 requirements.
4.1.2 vinegar production process need to be set up raw material pretreatment, since the bacteria culture, saccharification, wine, vinegar, pour vinegar/press and bleaching, fried Beige, smoked grains, drying vinegar, aging, filtering, modulation, sterilization, storage, washing, filling and other processes. Each step of the production site area should meet the production needs to the raw material pretreatment, since the production area culture strains, color fried rice, smoked grains, filling processes should be separated. Filling, the self-clean for bacteria culture Business district, and the remaining production sites according to the technological needs and health control, sub prevail clean work area and the general work area.
4.1.3 should be set raw materials warehouse, packaging materials warehouse, finished products warehouse, changing rooms and other food additives should be a dedicated storage facilities for such field the general area of operation.
4.1.4 filling between the entrance to the locker room should be set up, if necessary, set the footwear disinfection facilities; filling between air disinfection facilities should be set up, with full Between automatic filling device filling can be set.
4.1.5 Setting Themselves between seed culture (chamber), the design and layout should be consistent with the relevant provisions of Appendix B.
4.1.6 the production process of field testing place should be relatively separated from production areas.
4.2 Building internal structure and materials
4.2.1 Internal Structure
Shall comply with the provisions of GB 14881-2013 4.2.1.
4.2.2 Ceilings
Shall comply with the provisions of GB 14881-2013 in 4.2.2.
4.2.3 Wall
GB 14881-2013 4.2.3.1 shall comply with the provisions in 4.2.3.
4.2.3.2 workshop wall should be non-toxic, corrosion, mildew, smooth, easy to clean, non-absorbent, impermeable material laying, dado height not less than 1.5m, the filling should be laid between the ceiling.
4.2.4 Door
4.2.4.1 should meet the requirements in 4.2.4 of GB 14881-2013.
4.2.4.2 should set up production sites vent anti-pest measures.
4.2.5 Ground
4.2.5.1 should meet the requirements in 4.2.5 of GB 14881-2013.
4.2.5.2 production sites can be set to an appropriate ground slope, so smooth and no water.
Facilities and equipment 5
5.1 Facilities
5.1.1 Water Supply Facilities
Shall comply with the provisions of GB 14881-2013 in 5.1.1.
5.1.2 Drainage facilities
5.1.2.1 5.1.2 shall comply with the provisions of GB 14881-2013.
5.1.2.2 workshop use within the drainage ditches should adopt bottom arc structure, but clean work area must not be set ditches.
5.1.3 Cleaning and disinfection facilities
GB 14881-2013 5.1.3.1 shall comply with the provisions in 5.1.3.
5.1.3.2 according to process needs, should be equipped with bottles between bottle disinfection, washing, cleaning facilities.
5.1.3.3 should be configured in the workshop production equipment, facilities and industrial equipment cleaning and disinfection facilities; the rational allocation of air disinfection facilities (except vinegar step outer). It can be equipped with plenty of hot water, if necessary, according to production needs.
5.1.4 Byproduct processing facility
5.1.4.1 should set the scale of production to adapt vinegar dregs, lees and other by-products storage areas, facilities, clearly marked, and production workshop Separated.
5.1.4.2 byproduct processing facilities use for easy cleaning and disinfection materials. Structure should be tight, to prevent leakage and pests from entering.
5.1.5 Waste storage facility
5.1.5.1 shall comply with the provisions of GB 5.1.4 of 14881-2013.
5.1.5.2 should be provided at appropriate locations outside the workshop concentrated waste storage sites, facilities, clearly marked.
5.1.6 Personal hygiene facilities
5.1.6.1 shall comply with the provisions of GB 5.1.5 of 14881-2013.
5.1.6.2 set toilet in the workshop dressing room, bathroom entrance door can not be positive for the workshop. It shall be provided within the toilet red Water devices and foot-washing facilities or inductive, and with good ventilation and lighting facilities.
5.1.7 Ventilation
5.1.7.1 shall comply with the provisions of GB 5.1.6 of 14881-2013.
5.1.7.2 workshops, warehouses should be maintained to meet the food hygiene ventilation requirements.
5.1.7.3 mechanical ventilation air intakes should be installed for easy cleaning, replacement of corrosion-resistant protective cover opening and closing ceremony, and away from sources of pollution and exhaust port.
5.1.8 Lighting Fixtures
5.1.8.1 shall comply with the provisions of GB 5.1.7 of 14881-2013.
5.1.8.2 subject illuminance bottle inspection sites should meet the process requirements.
5.1.9 Storage facilities
GB 14881-2013 5.1.9.1 shall comply with the provisions in 5.1.8.
5.1.9.2 grain storage warehouse should be cool, ventilated, dry, clean, and there is mold, insects and rodents, anti-bird and other facilities.
5.1.9.3 Storage containers shall place adequate anti-pollution facilities.
5.1.9.4 Food additives should be kept separate, safe package, clearly identified.
5.1.9.5 should be equipped with a storage container and place vinegar process meet the requirements.
5.1.10 Climate control
5.1.10.1 shall comply with the provisions of GB 14881-2013 in 5.1.9.
5.1.10.2 from culture strains, of wine, vinegar and other processes should be ventilated, cool, warm facilities to meet the needs of process specification.
5.2 Equipment
5.2.1 Production Equipment
5.2.1.1 General requirements
GB 14881-2013 should be consistent with the provisions in 5.2.1.1.
5.2.1.2 Material
5.2.1.2.1 5.2.1.2 shall comply with the provisions of GB 14881-2013.
5.2.1.2.2 transport vinegar pipes, fittings should be corrosion resistant, non-toxic, tasteless.
5.2.1.3 Design
5.2.1.3.1 shall comply with GB 14881-2013 requirements in 5.2.1.3.
5.2.1.3.2 According to the production process, production capacity, the different forms of packaging, selection of raw materials pre-treatment to protect food safety, self-training Bacteria, saccharification, wine, vinegar, pour vinegar/press and bleaching, color fried rice, smoked grains, drying vinegar, aging, filtering, modulation, sterilization, storage, washing, filling and other equipment. Filling should use automatic or semi-automatic filling equipment must not be used manually.
5.2.1.3.3 cooking kettle (pot) or other sterilization equipment, fermentation tanks (tank) and storage tank (barrel) and a liquid feed conveyor pipes, fittings and other containers provided Preparation should be no dead ends, easy to clean and maintain.
5.2.2 Monitoring equipment
5.2.2.1 5.2.2 should be consistent with the provisions of GB 14881-2013.
5.2.2.2 Since bacteria culture, saccharification, fermentation, sterilization and other equipment should be installed thermometer or automatic temperature. If you use an ordinary glass thermometer should be adopted Take measures to prevent contamination of the product after crushing.
5.2.3 Equipment maintenance and repair
GB 14881-2013 5.2.3.1 shall comply with the provisions in 5.2.3.
5.2.3.2 plant, equipment, machinery and other facilities, and water supply, drainage system under normal circumstances, at least once each year overhaul, Paul Support and maintenance.
6 Health Management
Health Management System 6.1 shall comply with GB 14881-2013 in 6.1 requirements.
6.2 Plant and Facilities Management Health
Shall comply with the provisions in 6.2 of GB 14881-2013.
6.3 Health personnel management and food processing hygiene requirements
6.3.1 Food Processing Health Management staff
Shall comply with the relevant national laws and regulations.
6.3.2 Personnel hygiene requirements in food processing
6.3.2.1 should meet the requirements in 6.3.2 of GB 14881-2013.
Staff 6.3.2.2 finished bottling plant should wear clean work hat, masks.
6.3.3 Visitors
It should meet the requirements in 6.3.3 of GB 14881-2013.
6.4 Pest Control
Shall comply with GB 14881-2013 6.4 requirements.
6.5 Wastes and by-products processing
6.5.1 shall comply with the provisions in 6.5 of GB 14881-2013.
6.5.2 vinegar production workshop and other workplaces waste should be removed regularly, the dirt collected in the facilities, clean factory area.
6.5.3 by-products should be shipped from production plants, storage in a byproduct place.
6.5.4 wastes and by-products storage yard should be regularly cleaned and disinfected.
6.6 Overalls Management
Shall comply with the provisions in 6.6 of GB 14881-2013.
7 Food ingredients, food additives and food-related products
7.1 General requirements
Shall comply with GB 14881-2013 7.1 requirements.
7.2 Food ingredients
7.2.1 food materials procurement, transportation, storage should comply with GB 14881-2013 in 7.2.
7.2.2 deal with raw material suppliers to evaluate, purchase of raw materials should request a factory inspection certificate, without qualification documents, corporate Industry should be tested in accordance with food safety standards.
7.2.3 foodstuffs should comply with the relevant requirements of the national standards and regulations.
7.2.4 enzymes used in the production process, bacteria and other fermented koji agent shall comply with the requirements of the production process; the selection of pure strains should be regularly and identification (except traditional koji process). Purchased enzyme preparation, koji strains, active dry yeast, etc., shall examine the supplier to provide products Clearances or before use in accordance with the standards of food safety inspection. Since culture strains health requirements should be consistent with the relevant provisions of Appendix B.
7.3 Food Additives
Shall comply with GB 14881-2013 in 7.3 requirements.
7.4 and other food-related products shall comply with the provisions in 7.4 of GB 14881-2013.
Food safety control of the production process 8
8.1 Product contamination risk control
8.1.1 should be consistent with GB 14881-2013 in 8.1 requirements.
8.1.2 encourage the adoption of HACCP principles vinegar management process critical control points, the development of technological process of production, job procedures, and their implementation.
8.1.3 by product characteristics and process requirements, raw material pretreatment, since culture bacteria, sterilization, filling and use of food additives like as clearance Key control points are monitored.
8.1.4 Production Monitoring found abnormalities, should quickly identify the cause and correct record.
8.2 Biofouling control
8.2.1 shall comply with the provisions in 8.2 of GB 14881-2013.
A microbial monitoring the implementation of the provisions of 8.2.2 vinegar production process with reference to the Appendix.
8.2.3 Production respond before bottling plant equipment, facilities, pipelines and industrial equipment for cleaning and disinfection.
8.2.4 temperature sterilization process, the time should ensure the sterilization effect. The sterilized intermediate product shall take the necessary measures to prevent pollution.
8.2.5 filling with empty bottles, barrels, bags, covers and other packaging materials should meet the food hygiene requirements, as necessary, the cleaning and disinfection measures.
8.2.6 filling plant and other surfaces inside should be cleaned regularly disinfected to prevent dust, condensation and mold growth.
8.2.7 After the production, response equipment, facilities, industrial equipment, console, pipes and other cleaning,.
8.2.8 production sites, walls and drains should be regularly cleaned, disinfected, if necessary (step except vinegar).
8.2.9 Wash hands with taps, hand drying facilities should maintain normal use, hand disinfectant should be formulated in accordance with the instructions to ensure disinfection effect.
8.2.10 non-staff clean work area are not free access to the work area clean, the staff clean work area into the clean work area , Replace the clothes, wash, disinfect.
8.3 Chemical pollution control
8.3.1 shall comply with the provisions of 8.3 GB 14881-2013.
8.3.2 equipment, industrial equipment, console with detergent or disinfectant treatment, process water application thoroughly cleaned after removing the residues before in production.
8.3.3 direct contact with the vinegar of pipes, fittings and storage containers, facilities should prevent migration of hazardous substances.
8.4 Physical pollution control
8.4.1 should be consistent with GB 14881-2013 in 8.4 requirements.
8.4.2 production workshop vent filters should be complete, to ensure the production environment clean.
8.4.3 raw material pretreatment stage and take appropriate manner selection of raw materials, sundries.
8.4.4 adopt effective measures to prevent fragments of glass, metal and other foreign body debris empties into the production line.
8.5 Packaging
8.5.1 should be consistent with GB 14881-2013 8.5 requirements.
8.5.2 Containers should comply with the relevant provisions of food safety standards, inspection before use.
8.5.3 Containers should be clean before filling. Returnable bottles should be used after soaking, alkali scrub, soaked with water, rinse, drain, Sterilize bottles and inspection processing flow. Wash the bottles should have someone responsible for inspection.
8.5.4 Containers should be promptly transported to the filling machine, to prevent cross-contamination.
8.5.5 Products should be good sealing material sealing, should be tight, not leak, leak.
9 Inspection
9.1 should be consistent with the relevant provisions of GB 14881-2013 in Chapter 9.
9.2 should be based on the actual production process needs to determine the raw materials, intermediate products and final product inspection items, limits, sampling and test methods.
9.3 Each batch of products should be left like reserve sample volume should meet inspection needs, according to Variety, batch classification logo, designed storage room.
9.4 Testing and instrumentation, equipment, test period should be timely maintenance, it is in good condition, to ensure accurate test data.
10 Product storage and transportation
Shall comply with the relevant provisions of GB 14881-2013 in Chapter 10.
11 Product Recall Management
Shall comply with the relevant provisions of GB 14881-2013 in Chapter 11.
12 Training
Shall comply with the relevant provisions of GB 14881-2013 in Chapter 12.
13 Management systems and personnel
13.1 shall comply with the relevant provisions of GB 14881-2013 in Chapter 13.
13.2 managers should go through professional training and have the appropriate food safety work experience, acquire the relevant laws, rules and regulations and so on.
14 Records and document management
Shall comply with the relevant provisions of GB 14881-2013 in Chapter 14.
Appendix A
Microbial monitoring program guide vinegar production process of A.1 General requirements A.1.1 shall comply with the relevant provisions of Appendix A of GB 14881-2013.
A.1.2 This annex presents the production process of microbial monitoring points vinegar.
A.1.3 vinegar production process should be monitored by the target organism, to ensure food security purposes, including environmental microbial monitoring Process control and product microbiological monitoring.
A.1.4 Monitoring Results monitoring point shall comply with the limits and monitoring indicators remain stable when there is minor does not meet, by increasing Sampling frequency, etc, measures to strengthen monitoring; when there is serious non-conformities, corrective measures should be taken immediately, and find the cause of the problem.
A.2 vinegar production process monitoring Environmental Microbiology Vinegar production process environmental microbial monitoring Table A.1.
Table A.1 vinegar production process environmental microbial monitoring requirements
Monitoring project proposals monitoring sampling points is recommended to monitor the frequency of monitoring is recommended to monitor microbial index limits Vinegar contact surface Filling machine filling port package Loaded containers (bottles/barrels, Bottle/lid) the total number of colonies and coliform Group, or according to production needs to add other microorganisms After cleaning and disinfection fulfilled Permit cleaning effect. other not less than once every two weeks, or adjusted according to the results of monitoring Whole monitoring frequency Combined with the actual production situation really Monitoring Index set limits Contact with vinegar or vinegar Surface adjacent contact surface Hand filling staff, workers for clothing, product conveyor, and filling staff hand directly Contact with the control panel the total number of colonies and coliform Group, or according to production needs to add other microorganisms Less than once a month, or According to the results of monitoring to adjust Monitoring Frequency Combined with the actual production situation really Monitoring Index set limits Ambient air filling room, Jingping settlement between bacteria Less than once a month, or According to the results of monitoring to adjust Monitoring Frequency Combined with the actual production situation really Monitoring Index set limits A.3 vinegar production process intermediate products of microbial monitoring requirements Vinegar production process intermediate products of microbial control in Table A.2.
Table A.2 vinegar production process intermediate products of microbial control requirements
Monitoring project proposals to monitor microbial sampling point proposal recommends monitoring the frequency of monitoring is recommended to monitor index limits Intermediate product before filling the total number of colonies and coliform Group, or according to production needs to add other microorganisms not less than once every two weeks, or adjusted according to the results of monitoring Whole monitoring frequency Total number of colonies <=1000CFU/mL (Test method. GB 4789.2), large Intestinal flora <=10CFU/mL (test Methods. GB 4789.3 Plate Count Method), or a combination of actual products Monitoring indicators to determine the limit Appendix B Since culture strains health requirements B.1 between microbial culture (chamber) requirements B.1.1 shall be provided with the capacity to adapt to the culture of microorganisms sterile room (room), training room (chamber) design and facilities shall comply with aseptic Technology requirements, shall be provided with sterile rooms and clean benches (or sterile console), as well as a buffer zone between the channel and has good disinfection and isolation facility.
B.1.2 koji workshop design and facilities should meet the technical requirements of the culture of microorganisms, and production capacities. Door structure should Easy to adjust the indoor temperature and humidity, the floor, the walls should be impervious material for easy cleaning, disinfection, except for the use of traditional koji workshop.
B.2 species requirements B.2.1 bacteria before being put into production use, should be rigorous testing to ensure its activity against other bacterial contamination.
B.2.2 should be separated, breeding, purification equipment and the technical capacity to use a strain, Culture Collection should have cool, dry conditions to prevent variation.
B.2.3 degraded, variation, contaminated bacteria should be isolated, rejuvenation or the acquisition of new strains, to ensure good, strong.
B.2.4 non-traditional process of a new species, should comply with the relevant national regulations.
Production B.3 pure microbial fermentation agents requirements B.3.1 bacteria culture room, music room species, pure microbial koji, yeast, acetic acid bacteria culture chamber (pot), should be regularly cleaned and disinfected. All incubator Dish, culture vessel, equipment, industrial equipment, training material before use, should be disinfected.
B.3.2 song modes of operation shall ensure that performed under sterile conditions, different kinds of music should be different music genres indoor culture, to prevent cross contamination. according to Seed culture specific process requirements, should strictly control the kinds of music culture chamber temperature and humidity.
B.3.3 should Inoculations were given under sterile conditions.
B.3.4 koji, yeast, acetic acid bacteria passage expanding operation should be vaccinated to prevent bacterial contamination, and strictly control the cultivation temperature.
B.4 variety of production requirements of microbial saccharification and fermentation agent B.4.1 koji processing operation premises, equipment, industrial equipment and training room prior to use specific technological requirements should be cleaned.
B.4.2 koji specific technical requirements should be the ingredients, production, training, culture and strictly control the temperature and humidity.
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