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AQ 6206-2006Coal mine high-low concentration methane transducer (English PDF)

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Issued by

State Administration of Production Safety Supervision of China

Level / Type

National · Mandatory

Issue date

November 2, 2006

Implementation date

December 1, 2006

Scope

AQ 6206-2006 (Coal mine high-low concentration methane transducer) is available as an English-translated PDF.

AQ 6206-2006 - This standard specifies technical requirements, testing methods, rules for inspection, marking, packing, operating instruction, transport and storage of coalmine carrier catalysis and heat conduction combined high-low concentration methane transducers.

This standard applies to carrier catalysis and heat conduction combined high-low concentration methane transducers with measuring ranges (0-40)% CH4 and (0-100)% CH4 used in underground coalmine environment monitoring (known as transducers for short hereafter).

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Document preview — AQ 6206-2006

National Standard of the People's Republic of China

ICS
13.100
Classification
D 09

Issued by: State Administration of Production Safety Supervision of China

Contents

  • FOREWORD...3
  • 1 SCOPE...4
  • 2 NORMATIVE REFERENCES...4
  • 3 TERMS AND DEFINITIONS...5
  • 4 TECHNICAL REQUIREMENTS...6
  • 5 TESTING METHODS...10
  • 6 RULES FOR INSPECTION...18
  • 7 MARKINGS, PACKAGE, OPERATING INSTRUCTION MANUAL, TRANSPORT AND STORAGE...21
  • REFERENCES AND ORIGINAL CHINESE DOCUMENTS...23

Foreword

Coalmine carrier catalysis and heat conduction combined high-low concentration methane

transducers are instruments to monitor methane gas in high gas and coal and gas burst mines in

Chinese coalmine safety monitoring systems. This standard is hereby set up according to related

state laws and standards in order to meet production safety requirements.

This standard is proposed by State Administration of Production Safety Supervision of China.

This standard is under the jurisdiction of Sub Technical Committee for Coalmine Safety under

National Technical Committee for Production Safety Standardization.

This standard is responsibly drafted by Chongqing Branch under Coal Science Academy and

Chongqing Mining Production Safety Equipment Test Center.

This standard is specifically drafted by Huang Qiang, Fan Rong, Wang Tao, Yu Qing, Du Wenjun,

Chen Fumin and Shi Faqiang.

Coalmine High-Low Concentration Methane Transducers

1 Scope

This standard specifies technical requirements, testing methods, rules for inspection, marking,

packing, operating instruction, transport and storage of coalmine carrier catalysis and heat

conduction combined high-low concentration methane transducers.

This standard applies to carrier catalysis and heat conduction combined high-low concentration

methane transducers with measuring ranges (0-40)% CH4 and (0-100)% CH4 used in underground

coalmine environment monitoring (known as transducers for short hereafter).

2 Normative references

The following normative documents contain provisions which, through reference in the text,

constitute provisions of this standard. For dated reference, subsequent amendments to, or revisions

of, any of these publications (excluding contents of corrigenda) do not apply. However, parties to

agreements based on this standard are encouraged to investigate the possibility of applying the

most recent editions of the standards indicated below. For undated references, the latest edition of

the normative document referred to applies.

GB 191-2000 Packaging-Pictorial marking for handling of goods

GB/T 2423.1-2001 Environmental testing for electric and electronic and electronic products--Part

2 Test methods--Tests A. Cold

GB/T 2423.2-2001 Environmental testing for electric and electronic products--Part 2. Test

methods--Tests B. Dry heat

GB/T 2423.4-93 Basic environmental testing procedures for electric and electronic products-Test

Db. Damp heat, cyclic

GB/T 2423.5-1995 Environmental testing for electric and electronic products Part 2. Test methods

Test Ea and guidance. Shock

GB/T 2423.8-1995 Environmental testing for electric and electronic products Part 2. Test methods

Test Ed. Free fall

GB/T 2423.10-1995 Environmental testing for electric and electronic products-Part 2. Test

methods Test Fc and guidance. Vibration (Sinusoidal)

GB 3836.1-2000 Electrical apparatus for explosive gas atmospheres--Part 1. General requirements

GB 3836.2-2000 Electrical apparatus for explosive gas atmospheres--Part 2. Flameproof enclosure

GB 3836.4-2000 Electrical apparatus for explosive gas atmospheres--Part 4. Intrinsic safety

GB 4208-93 Degrees of protection provided by enclosure (IP code)

GB9969.1-1998 General principles for preparation of instructions for use of industrial products

GB 10111-88 Methods for and sampling by utilizing dices of random number

AQ 6202-2006 Coal mina carrier catalytic element for methane detection

MT 210-90 Basic test methods for electric and electronic products for coal mine communication,

testing and control

MT/T 772-1998 Measuring methods for the primary performances of coal mine supervision

systems

3 Terms and Definitions

3.1 Displayed value

Measured numerical value displayed on transducer.

3.2 Zero point

Value displayed on transducer which operates normally in clean air.

3.3 Calibration point

Standard gas sample value selected for transducer to meet measuring accuracy.

3.4 Alarm point

Alarm actuation value preset for transducer according to application requirement.

3.5 Basic error

Transducer measurement error value determined under normal test conditions.

3.6 Stability

Performances of transducer to maintain its zero point, calibration point and alarm point within

allowed variation ranges within specified operating conditions and time.

3.7 response time T90

Time required for transducer output to reach 90% stabilized value when methane concentration

shows step change.

4 Technical Requirements

4.1 General Requirements

4.1.1 Transducers shall meet requirements provided herein and be manufactured according to

specified procedure and drawings and technical documents approved by a state-authorized

inspection agency.

4.1.2 Transducer outfitting with associated equipment shall be qualified by an anti-explosion

inspection agency authorized by a competent authority. Equipment associated with transducers

shall carry mining product safety certificate with validity.

4.1.3 Transducer anti-explosion type shall be mining intrinsic safety and explosion suppression

type, marked with "ExibdI".

4.2 Operating Conditions

Temperature. (0-40) oC;

Relative humidity. <=98%;

Atmospheric pressure. (80-116) kPa;

Wind speed. not more than 8 m/s.

4.3 Storage Temperature. (-40-60) oC.

4.4 Output Signal Types

Following signal types should be used.

a) Current type. DC (1-5) mA, (4-20) mA;

b) Frequency type. (200-1,000) Hz (pulse width more than 0.3ms), (200-2,000) Hz;

c) Digital signal type. transmission rate 1,200bps, 2,400 bps, 4,800 bps, 9,600 bps, not lower than

3V.

4.5 Requirements for Transducer Appearance and Structure

4.5.1 Transducer display window shall have good light transparence, numbers and symbols shall

be legible and complete.

4.5.2 Transducer surface, plating or coating shall be free of air bubble, crack, obvious flake-off or

stain.

4.5.3 Transducers shall be structure-reasonable, firm and durable, with suspension or support

calibration specified in enterprise product standard (known as specified flow rate for short).

Connect transducer to regulated power supply, respectively adjust regulated power supply output

to max and min operating voltage specified in enterprise product standard, and determine stability

of displayed value on transducer and basic error.

5.3.1 Stability of Displayed Value
5.3.1.1 Low Concentration Range

After transducer zero point is stabilized in clean air, supply specified flow rate of 2.0%CH4

standard gas sample for 3 minutes, adjust transducer displayed value to accord with standard gas

sample value, continue to supply gas, observe for 1 minute more, record difference between max

transducer displayed value and min transducer display value, repeat the tests for 3 times and take

the max difference.

5.3.1.2 High Concentration Range

After transducer zero point is stabilized in clean air, supply specified flow rate of 20%CH4

standard gas sample for 3 minutes, adjust transducer display value to accord with standard gas

sample value, continue to supply gas, observe for 1 minute more, record difference between max

transducer display value and min transducer display value, repeat the tests for 3 times and take the

max difference.

5.3.2 Basic Error
5.3.2.1 Low Concentration Range

Calibrate transducer 3 times by using specified flow rate, clean air and 2.0%CH4 standard sample

(known as instrument calibration). No re-calibration is allowed in subsequent tests.

After transducer zero point is stabilized in clean air, supply specified flow rate of 0.5%CH4,

1.5%CH4 and 3.5%CH4 standard gas sample in turn respectively for 3 minutes, and record

transducer display value or output signal value (converted to methane concentration value).

Repeat measurement for 4 times and take the difference between arithmetic mean value of the last

3 measurements and standard gas sample, which is known as basic error in low concentration

range.

5.3.2.2 High Concentration Range

Calibrate transducer 3 times by using specified flow rate, clean air and 20%CH4 standard sample

d) Anti-explosion certificate number;

e) Coalmine safety mark number;

f) Metering tool manufacture license number;

g) Model of associated equipment;

h) Major technical parameters;

i) Protection class;

j) Manufacturer's name;

k) Exit-factory serial number and date.

7.1.3 Package Marks.

a) Shipment marks shall meet related transportation rules;

b) Handling marks shall meet GB 191 requirements.

7.2 Package

7.2.1 Package shall be of composite protection type, rain-prof, moist-proof, dust-proof and

vibration-proof.

7.2.2 Following documents shall be put into packing boxes.

a) Product certificate;

b) Product operating instruction book;

c) Packing list.

7.3 Operating Instruction Book

Operating instruction book shall be written according to GB 9969.1-1998.

7.4 Transportation

Well-packed products shall be suitable for highway, railway, and waterway and airway

transportation.

7.5 Storage

Products shall be stored in a storehouse well-ventilated and free of corrosive gas.

References and Original Chinese Documents

[1] AQ 6206-2006 Coal mine high-low...

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This preview omits tables, figures, formulas and parts of the technical clauses. The complete document — 23 pages — is available in the English PDF.

Referenced standards

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